FDA Adverse Event Malfunction Summary report: N

TPRLC 133 MP TYPE1 PPS SO 17.0

MDR report key: 9686535 · Received February 10, 2020

Report

Report Number
0001825034-2020-00584
Event Type
Malfunction
Date Received
February 10, 2020
Date of Event
January 24, 2020
Report Date
May 6, 2020
Manufacturer
ZIMMER BIOMET, INC.
Product Code
KWA
PMA / PMN Number
K110400
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
JA
Reporter Occupation
003

Narratives

Additional Manufacturer Narrative · 0

THIS FOLLOW-UP REPORT IS BEING SUBMITTED TO RELAY ADDITIONAL INFORMATION. EVALUATION OF THE RETURNED PRODUCT CONFIRMED THERE IS DEBRIS INSIDE THE STERILE PACKAGING WHICH IS CONSISTENT WITH THE APPEARANCE OF FOAM DEBRIS FROM THE FOAM PACKAGING INSIDE THE STERILE BARRIER. REVIEW OF THE DEVICE HISTORY RECORDS FOR THE REPORTED ITEMS IDENTIFIED NO DEVIATIONS OR ANOMALIES RELATED TO THE REPORTED ISSUE DURING MANUFACTURING. THE LIKELY CONDITION OF THE PRODUCTS WHEN THEY LEFT ZIMMER BIOMET WAS CONFORMING TO SPECIFICATION. THE ROOT CAUSE OF THE REPORTED EVENT IS LIKELY TO BE DUE TO TRANSIT DAMAGE CAUSING THE FOAM PACKAGING TO BECOME ABRADED AND SHED AND/OR THE POROUS COATING TO SHED FROM THE IMPLANT. A CORRECTIVE ACTION WAS OPENED TO ASSESS ALL CURRENT STERILE BARRIER SYSTEMS USED TO PACKAGE PRODUCTS AT ZIMMER BIOMET BRIDGEND. AS PART OF THIS ACTION, THE POUCH IS BEING IMPROVED TO USE A STRONGER MATERIAL (NYLON), AND FOAM END CAPS ARE BEING ADDED. ALSO, THE ORIENTATION THE DEVICES ARE PACKED IN THE SHIPPER BOX IS MOVING FROM VERTICAL TO HORIZONTAL, AND THE THICKNESS OF THE SHIPPER BOX HAS BEEN INCREASED. UPON INVESTIGATION, IT HAS BEEN DETERMINED THAT THE DEBRIS IN THE STERILE PACKAGING MEETS THE ACCEPTABLE CRITERIA AND PRODUCT IS CONFORMING TO SPECIFICATIONS. EVENT IS NO LONGER CONSIDERED REPORTABLE, AND INITIAL REPORT SHOULD BE VOIDED.

Description of Event or Problem · 0

UPON FURTHER INVESTIGATION, IT HAS BEEN DETERMINED THAT THE DEBRIS IS THE STERILE PACKAGING MEETS THE ACCEPTABLE CRITERIA SPECIFICATIONS. THIS EVENT IS NO LONGER CONSIDERED REPORTABLE. THEREFORE, THE INITIAL REPORT SHOULD BE VOIDED.

Additional Manufacturer Narrative · 1

(B)(4). CONCOMITANT MEDICAL PRODUCTS: TPRLC 133 T1 PPS HO 17X154MM CAT#51-104170 LOT#3616841, TPRLC 133 MP TYPE1 PPS HO 16.0 CAT#51-107160 LOT#3894725, TPRLC 133 T1 PPS HO 16X152MM CAT#51-104160 LOT#3899160, TPRLC XR T1 PPS 17X154MM CAT#51-105170 LOT#2931360, TPRLC 133 T1 PPS SO 17X154MM CAT#51-103170 LOT#2692587, TLOC 133 MP SP T1 PPSHO 6X97.5 CAT#51-109060 LOT#3743550, TPRLC 133 T1 PPS HO 15X150MM CAT#51-104150 LOT#3838106, TPRLC XR T1 PPS 11X142MM CAT#51-105110 LOT#3665616, TPRLC 133 FP TYPE1 PPS HO 6.0 CAT#51-101060 LOT#2692548, TPRLC 133 FP TYPE1 PPS HO 5.0 CAT#51-101050 LOT#2704275, TPRLC 133 FP TYPE1 PPS HO 7.0 CAT#51-101070 LOT#2588499, TPRLC 133 T1 PPS HO 14X148MM CAT#51-104140 LOT#3688525, TPRLC 133 T1 PPS HO 10X140MM CAT#51-104100 LOT#3595067, TPRLC 133 MP TYPE1 PPS HO 15.0 CAT#51-107150 LOT#3631474, TPRLC 133 MP TYPE1 PPS SO 17.0 CAT#51-106170 LOT#3856475, TPRLC 133 T1 PPS HO 14X148MM CAT#51-104140 LOT#3838077, TPRLC 133 MP TYPE1 PPS HO 18.0 CAT#51-107180 LOT#3821975, TPRLC 133 MP TYPE1 PPS SO 13.0 CAT#51-106130 LOT#6028472, TPRLC XR MP T1 PPS 17X119MM CAT#51-145170 LOT#3844907. REPORT SOURCE: (B)(6). CUSTOMER HAS INDICATED THAT THE PRODUCT IS IN PROCESS OF BEING RETURNED TO ZIMMER BIOMET FOR INVESTIGATION. ONCE THE INVESTIGATION HAS BEEN COMPLETED, A FOLLOW-UP MDR WILL BE SUBMITTED. MULTIPLE MDR REPORTS WERE FILED FOR THIS EVENT, PLEASE SEE ASSOCIATED REPORTS: 0001825034-2020-00570, 0001825034-2020-00571, 0001825034-2020-00572, 0001825034-2020-00573, 0001825034-2020-00574, 0001825034-2020-00575, 0001825034-2020-00576, 0001825034-2020-00577, 0001825034-2020-00578, 0001825034-2020-00579, 0001825034-2020-00580, 0001825034-2020-00581, 0001825034-2020-00582, 0001825034-2020-00583, 0001825034-2020-00585, 0001825034-2020-00586, 0001825034-2020-00587, 0001825034-2020-00588, 0001825034-2020-00589.

Description of Event or Problem · 1

IT WAS REPORTED THAT DEBRIS WAS IDENTIFIED IN STERILE PACKAGING. ATTEMPTS HAVE BEEN MADE AND ADDITIONAL INFORMATION ON THE REPORTED EVENT IS UNAVAILABLE AT THIS TIME.

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
150857 TPRLC 133 MP TYPE1 PPS SO 17.0 PROSTHESIS, HIP KWA ZIMMER BIOMET, INC. NI 3781192

Patients

Seq Age Sex Outcome Treatment
1