Description of Event or Problem · 1
UNINTENTIONAL ACTIVATION OF A DEROYAL EXTENDEVAC ELECTROSURGICAL PENCIL REF: 88-00072. FOUR INCIDENTS REPORTED REGARDING THIS PRODUCT MALFUNCTION, TWO HAVE RESULTED IN INJURY TO PATIENTS (BURNS TO THIGH AND BREAST) AND TWO NEAR MISS EVENTS. FIRST INCIDENT: IT WAS NOTICED THAT THE ELECTROSURGICAL PENCIL WAS ACTIVATING WHILE NOT IN USE AND CAUSED A BURN APPROXIMATELY 2.5 CM TO THE PATIENT'S LEFT ANTERIOR THIGH. THE BURN WAS EXCISED, THE INCISION WAS CLOSED AND DRESSED WITH STERI-STRIPS AND A MEPILEX DRESSING. SECOND INCIDENT: AT THE BEGINNING OF THE CASE, THE SURGEON STARTED USING THE BOVIE (DEROYAL EXTENDEDVAC ELECTROSURGICAL PENCIL (REF 88-000722, LOT 50071481) AND AS HE FINISHED USING IT, THE BOVIE PENCIL DID NOT TURN OFF. THE DEVICE WAS UNPLUGGED FROM THE MACHINE AND RE-PLUGGED AND STILL BUZZED AS IF IT WAS BURNING TISSUE, BUT IN FACT IT WAS TURNED OFF AT THE HAND PIECE. NO PATIENT HARM. THIRD INCIDENT: EVENT REPORTED AT ANOTHER FACILITY: THE CAUTERY PENCIL REMAINED ACTIVE WITHOUT FINGER CONTROL ACTIVATING THE PENCIL. IT WAS SET ON THE PATIENT AND UNINTENTIONALLY CAUSED A BURN TO THE PATIENT'S BREAST. THE CAUTERY DEFECT WAS REPLICATED IMMEDIATELY AFTER THE EVENT IN THE O.R BY THE SURGEON. IT WAS TAKEN OUT OF SERVICE AND A NEW CAUTERY PENCIL WAS OBTAINED. A PRODUCT CONCERN WAS INITIATED. EXTENDVAC ELECTROSURGICAL PENCIL REF#88-000722, LOT#49031182. FOURTH INCIDENT: THE COAG BUTTON ON THE CAUTERY PENCIL REMAINED ACTIVATED EVEN THOUGH THE SURGEON WASN'T PRESSING THE BUTTON. NO PATIENT INVOLVED.