BD VACUTAINER® PUSH BUTTON BLOOD COLLECTION SET WITH PRE-ATTACHED HOLDER
Report
- Report Number
- 1024879-2019-01304
- Event Type
- Malfunction
- Date Received
- July 31, 2019
- Date of Event
- July 11, 2019
- Report Date
- August 22, 2019
- Manufacturer
- BECTON, DICKINSON & CO., (BD)
- Product Code
- FMI
- UDI-DI
- 50382903686563
- PMA / PMN Number
- K011984
- Removal / Correction Number
- PAS-19-1567
- Adverse Event
- Yes
- Product Problem
- Yes
- Report Source
- Manufacturer report
- Reporter Location
- IL, US
- Reporter Occupation
- OTHER HEALTH CARE PROFESSIONAL
Narratives
ADDITIONAL INFORMATION: THIS INFORMATION IS ASSOCIATED WITH FIELD ACTION # 2243072-07/22/2019-009-R. 1. RECALL SUMMARY BD IS CONDUCTING A VOLUNTARY MEDICAL DEVICE RECALL FOR CERTAIN LOTS OF BD VACUTAINER® PUSH BUTTON BLOOD COLLECTION SET WITH PRE-ATTACHED HOLDER, CATALOG# 368656. BD HAS CONFIRMED THAT THESE LOTS MAY EXHIBIT SEPARATION OF FRONT AND REAR BARRELS UPON ACTIVATION OF THE SAFETY FEATURE THAT RETRACTS THE NEEDLE. 2. PRODUCT AND SCOPE BD IS CONDUCTING A VOLUNTARY MEDICAL DEVICE RECALL FOR THE BD VACUTAINER® PUSH BUTTON BLOOD COLLECTION SET WITH PRE-ATTACHED HOLDER, CATALOG NUMBER 368356, FOR THE FOLLOWING 12 LOTS: 9079767 9079770 9081829 9086811 9086812 9091607 9091626 9094659 9094661 9098547 9100711 9100712 LOTS NOT INCLUDED IN THE SCOPE OF THE RECALL ARE NOT AFFECTED. 3. DESCRIPTION OF ISSUE BD HAS CONFIRMED THAT THESE LOTS MAY EXHIBIT SEPARATION OF FRONT AND REAR BARRELS UPON ACTIVATION OF THE SAFETY FEATURE THAT RETRACTS THE NEEDLE. BARREL SEPARATION MAY RESULT IN LEAKAGE OF BLOOD OR AN EXPOSED NEEDLE, POTENTIALLY RESULTING IN EXPOSURE TO BLOOD BORNE PATHOGENS. BD PAS IDENTIFIED THIS ISSUE THRU THE BD COMPLAINT INVESTIGATION SYSTEM. 4. SUMMARY TABLE OF THE # OF COMPLAINTS AND MDRS IN SCOPE PER 806 # 2243072-07/22/2019-009-R DATED AUGUST 2, 2019, THERE WERE A TOTAL OF 33 COMPLAINTS AND 31 MDRS WITHIN SCOPE. COMPLAINT: (B)(4); MDR: 1024879-2019-00960. COMPLAINT: (B)(4); MDR: 1024879-2019-00981. COMPLAINT: (B)(4); MDR: 1024879-2019-00975. COMPLAINT: (B)(4); MDR: 1024879-2019-00991. COMPLAINT: (B)(4); MDR: 1024879-2019-01005. COMPLAINT: (B)(4); MDR: 1024879-2019-00984. COMPLAINT: (B)(4); MDR: 1024879-2019-01038. COMPLAINT: (B)(4); MDR: 1024879-2019-01059. COMPLAINT: (B)(4); MDR: 1024879-2019-01071. COMPLAINT: (B)(4); MDR: 1024879-2019-01064. COMPLAINT: (B)(4); MDR: 1024879-2019-01094. COMPLAINT: (B)(4); MDR: 1024879-2019-01076. COMPLAINT: (B)(4); MDR: 1024879-2019-01107. COMPLAINT: (B)(4); MDR: 1024879-2019-01107. COMPLAINT: (B)(4); MDR: 1024879-2019-01091. COMPLAINT: (B)(4); MDR: 1024879-2019-01143. COMPLAINT: (B)(4); MDR: 1024879-2019-01130. COMPLAINT: (B)(4); MDR: 1024879-2019-01147. COMPLAINT: (B)(4); MDR: 1024879-2019-01157. COMPLAINT: (B)(4); MDR: 1024879-2019-01156. COMPLAINT: (B)(4); MDR: 1024879-2019-01163. COMPLAINT: (B)(4); MDR: 1024879-2019-01237. COMPLAINT: 1035616; MDR: 1024879-2019-01195. COMPLAINT: 1041239; MDR: 1024879-2019-01218. COMPLAINT: (B)(4); MDR: 1024879-2019-01116. COMPLAINT: (B)(4); MDR: 1024879-2019-01224. COMPLAINT: (B)(4); MDR: 1024879-2019-01197. COMPLAINT: (B)(4); MDR: 1024879-2019-01273. COMPLAINT: (B)(4); MDR: 1024879-2019-01304. COMPLAINT: (B)(4); MDR: 1024879-2019-01265. COMPLAINT: (B)(4); MDR: 1024879-2019-01303. COMPLAINT: (B)(4); MDR: 1024879-2019-01288. COMPLAINT: (B)(4); MDR: 1024879-2019-01288. 5. THE SUMMARY THE HHE CONSIDERED THE POTENTIAL HAZARDS, HARMS, SEVERITIES, AND LIKELIHOOD OF OCCURRENCE RELATED TO THE PRODUCT, SPECIFICALLY THE REPORTED ISSUE REGARDING THE SAFETY MECHANISM NOT FUNCTIONING AS INTENDED. EXPOSURE TO BLOOD, INCLUDING BLOODBORNE PATHOGENS REPRESENTS A POTENTIAL FOR IMMEDIATE AND LONG-TERM HEALTH CONSEQUENCE TO THE HEALTHCARE WORKER. THIS WOULD BE IN THE PRESENCE OF A NEEDLESTICK INJURY TO THE HCW AFTER THE DEVICE WAS USED ON A PATIENT AS WELL AS BLOOD LEAKAGE FROM THE DEVICE WHICH COULD COME IN DIRECT CONTACT WITH THE UNPROTECTED SKIN (NOT FOLLOWING PROPER PPE PROCEDURE) OF THE HCW COLLECTING THE BLOOD. THE LIKELIHOOD OF HEALTH RISK FROM THE USAGE OF UNNECESSARY POST-EXPOSURE PROPHYLAXIS (PEP) AND LABORATORY TESTING DUE TO CONTAMINATED NEEDLE STICK INJURY OR EXPOSURE OF NON-INTACT SKIN IS CONSIDERED MINIMAL. THIS IS SUPPORTED BY DOCUMENTED LITERATURE THAT INDICATES GOOD EFFICACY OF PEP BEING OBSERVED WITH NO SEROCONVERSION. GENERAL AWARENESS FOR THE USE OF SHARPS AS WELL AS THE USE OF GENERAL SAFETY PRECAUTIONS IS KNOWN TO HELP DECREASE THE LIKELIHOOD OF EXPOSURE TO BLOODBORNE PATHOGENS. 6. INVESTIGATION SUMMARY ROOT CAUSE INVESTIGATION INDICATES A MIS-ALIGNMENT OF TOOLING TO LOAD AND ASSEMBLE COMPONENTS IN THE ASSEMBLY LINE. BD PAS HAS INITIATED CAPA 982194 TO FURTHER INVESTIGATE THIS ISSUE, AND CORRECTIVE ACTIONS HAVE BEEN IMPLEMENTED. 7. RECALL REFERENCE #, EITHER BD INTERNAL OR RES/Z# PLEASE REFERENCE BD RECALL # PAS-19-1567.
H.6. INVESTIGATION: INVESTIGATION SUMMARY: AS OF AUGUST 2, 2019 THIS COMPLAINT IS UNDER THE SCOPE OF FIELD ACTION # PAS-19-1567: BD HAD NOT RECEIVED SAMPLES, BUT PHOTOS WERE PROVIDED BY THE CUSTOMER FACILITY FOR INVESTIGATION. THE PHOTOS WERE EVALUATED AND THE CUSTOMER'S INDICATED FAILURE MODE FOR SEPARATION OF THE FRONT AND REAR BARREL COMPONENTS WITH THE INCIDENT LOT WAS OBSERVED. A REVIEW OF THE DEVICE HISTORY RECORD WAS COMPLETED FOR THE INCIDENT LOT AND, BASED ON THIS REVIEW, ALL PRODUCT SPECIFICATIONS AND REQUIREMENTS FOR LOT RELEASE WERE MET; THERE WERE NO RELATED QUALITY NON-CONFORMANCES DURING MANUFACTURING OF THE PRODUCT. BD HAS INITIATED FURTHER INVESTIGATION RELATING TO THIS ISSUE THROUGH (B)(4) AND POTENTIAL CAUSES HAVE BEEN IDENTIFIED. AS A RESULT, CORRECTIVE ACTIONS HAVE BEEN ESTABLISHED AND ARE IN THE PROCESS OF BEING IMPLEMENTED. INVESTIGATION CONCLUSION: BASED ON EVALUATION OF THE CUSTOMER PHOTOS, THE CUSTOMER¿S INDICATED FAILURE MODE FOR SEPARATION OF THE FRONT AND REAR BARREL COMPONENTS WITH THE INCIDENT LOT WAS OBSERVED. FURTHER INVESTIGATION ACTIVITIES HAVE BEEN CONDUCTED THROUGH (B)(4) AND THE MOST LIKELY ROOT CAUSE HAS BEEN IDENTIFIED. AS A RESULT, CORRECTIVE ACTIONS AND PROCEDURES ARE BEING IMPLEMENTED TO MITIGATE FURTHER OCCURRENCES. ROOT CAUSE DESCRIPTION: (B)(4) WAS CONDUCTED TO DOCUMENT FURTHER INVESTIGATION AND ROOT CAUSE ANALYSIS RELATING TO THIS ISSUE. THE INVESTIGATION HAS IDENTIFIED THE MOST LIKELY ROOT CAUSES AND CORRECTIVE ACTIONS ARE IN THE PROCESS OF BEING IMPLEMENTED. RATIONALE: BASED ON AN ASSESSMENT OF SEVERITY AND FREQUENCY, IT WAS DETERMINED THAT A CAPA IS REQUIRED AT THIS TIME IN ORDER TO DETERMINE THE ROOT CAUSE ASSOCIATED WITH THIS ISSUE. THE INVESTIGATION HAS IDENTIFIED POTENTIAL ROOT CAUSE(S) FOR THIS ISSUE AND CORRECTIVE ACTIONS ARE IN THE PROCESS OF BEING IMPLEMENTED.
IT WAS REPORTED THAT THE BD VACUTAINER® PUSH BUTTON BLOOD COLLECTION SET WITH PRE-ATTACHED HOLDER EXPERIENCED BLOOD SPATTER/LEAKAGE, AND HUB SEPARATION FROM THE DEVICE LEAVING THE NEEDLE EXPOSED DURING USE. THE FOLLOWING INFORMATION WAS PROVIDED BY THE INITIAL REPORTER: MATERIAL NO: 368656; BATCH NO: 9091626. ACCOUNT COMPLAINS THAT THE DEVICE BROKE DURING RETRACTION THE CUSTOMER STATES THAT THE DEVICE "EXPLODED" DURING THE RETRACTION PROCESS AND ON OF THE PIECES HIT HER IN THE STOMACH.
IT WAS REPORTED THAT THE BD VACUTAINER® PUSH BUTTON BLOOD COLLECTION SET WITH PRE-ATTACHED HOLDER EXPERIENCED BLOOD SPATTER/LEAKAGE, AND HUB SEPARATION FROM THE DEVICE LEAVING THE NEEDLE EXPOSED DURING USE. THE FOLLOWING INFORMATION WAS PROVIDED BY THE INITIAL REPORTER: MATERIAL NO: 368656 BATCH NO: 9091626. ACCOUNT COMPLAINS THAT THE DEVICE BROKE DURING RETRACTION. THE CUSTOMER STATES THAT THE DEVICE "EXPLODED" DURING THE RETRACTION PROCESS AND ON OF THE PIECES HIT HER IN THE STOMACH.
MEDICAL DEVICE TYPE: FMI, JKA. A DEVICE EVALUATION IS ANTICIPATED, BUT HAS NOT YET BEGUN. UPON COMPLETION OF THE INVESTIGATION, A SUPPLEMENTAL REPORT WILL BE FILED.
IT WAS REPORTED THAT THE BD VACUTAINER® PUSH BUTTON BLOOD COLLECTION SET WITH PRE-ATTACHED HOLDER EXPERIENCED BLOOD SPATTER/LEAKAGE, AND HUB SEPARATION FROM THE DEVICE LEAVING THE NEEDLE EXPOSED DURING USE. THE FOLLOWING INFORMATION WAS PROVIDED BY THE INITIAL REPORTER: MATERIAL NO: 368656. BATCH NO: 9091626. ACCOUNT COMPLAINS THAT THE DEVICE BROKE DURING RETRACTION. THE CUSTOMER STATES THAT THE DEVICE "EXPLODED" DURING THE RETRACTION PROCESS AND ONE OF THE PIECES HIT HER IN THE STOMACH.
Devices
| Seq | Brand | Generic | Product Code | Manufacturer | Model | Lot | UDI-DI |
|---|---|---|---|---|---|---|---|
| 638527 | BD VACUTAINER® PUSH BUTTON BLOOD COLLECTION SET WITH PRE-ATTACHED HOLDER | BLOOD SPECIMEN COLLECTION DEVICE | FMI | BECTON, DICKINSON & CO., (BD) | 9091626 | 50382903686563 |
Patients
| Seq | Age | Sex | Outcome | Treatment |
|---|---|---|---|---|
| 1 | Other |