FDA Adverse Event Malfunction Summary report: N

BD INSULIN SYRINGE WITH THE BD ULTRA-FINE NEEDLE

MDR report key: 8802642 · Received July 18, 2019

Report

Report Number
1920898-2019-00682
Event Type
Malfunction
Date Received
July 18, 2019
Date of Event
July 3, 2019
Report Date
August 30, 2019
Manufacturer
BD MEDICAL - DIABETES CARE
Product Code
FMF
UDI-DI
00382908468039
PMA / PMN Number
K024112
Adverse Event
Yes
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
NJ, US
Reporter Occupation
003

Narratives

Additional Manufacturer Narrative · 0

INVESTIGATION: CUSTOMER RETURNED (1) 1/2CC, 8MM, 31G SYRINGE IN AN OPEN POLY BAG WITH THE SHELF CARTON FROM LOT # 9042865. CUSTOMER STATES THAT THERE WAS NO PERFORATION AND A DAMAGED SHIELD. THE RETURNED SAMPLE WAS EXAMINED AND EXHIBITED NO PERFORATIONS ON THE POLY BAG, A CRUSHED PLUNGE CAP, AND A BROKEN THUMB PRESS ON THE PLUNGER ROD. A REVIEW OF THE DEVICE HISTORY RECORD WAS COMPLETED FOR BATCH# 9042865. ALL INSPECTIONS AND CHALLENGES WERE PERFORMED PER THE APPLICABLE OPERATIONS QC SPECIFICATIONS. THERE WERE TWO (2) NOTIFICATIONS [(B)(4)] NOTED THAT DID NOT PERTAIN TO THE COMPLAINT.PROCESS SUMMARY: A DIAL TRANSFERS THE CORRECT NUMBER OF SYRINGES TO A TUBE WHERE THEY DROP BY GRAVITY THROUGH THE TUBE COMING TO REST ON TOP OF THE POLYBAG SEALING JAWS. THE POLYBAG IS FORMED BY WEB THAT IS WRAPPED AROUND A METAL TUBE WHERE THE SIDES OF THE WEB OVERLAP AND ARE SEALED TO FORM THE VERTICAL SEAL. SEALING JAWS FORM THE POLYBAG BOTTOM, AS WELL AS THE TOP OF THE PREVIOUS POLYBAG. BETWEEN THE SEALING JAWS IS A KNIFE THAT FORMS THE PERFORATION AND A KNIFE THAT SEVERS THE BAG FROM THE ROLL.WHEN THE SYRINGES DROPPED THROUGH THE TUBE INTO THE POLYBAG, ONE SYRINGE MOST LIKELY CAUGHT ON ONE OF THE OTHER SYRINGES IN THE BAG AND DID NOT DROP TO THE BOTTOM OF THE BAG, LEAVING THE TOP OF THE SYRINGE IN THE TOP SEAL AND PERFORATION AREA OF THE POLYBAG. WITH THE SYRINGE IN THIS POSITION, THE KNIFE WOULD NOT HAVE BEEN ABLE TO FORM THE PERFORATION AND THE JAW WOULD NOT HAVE BEEN ABLE TO COMPLETELY SEAL THE BAG. THE CAP AND PLUNGER THUMB PRESS WOULD HAVE BEEN DAMAGED BY THE JAW.

Description of Event or Problem · 0

IT WAS REPORTED THAT THERE WAS NO PERFORATION ON THE PACKAGING WHILE OPENING UP THE BD INSULIN SYRINGE WITH THE BD ULTRA-FINE¿ NEEDLE DURING USE, SO IT HAD TO BE "RIPPED" OPEN, AND THE SYRINGE SHIELD WAS FOUND "CRUSHED" INSIDE. THE FOLLOWING INFORMATION WAS PROVIDED BY THE INITIAL REPORTER: "SPOUSE STATED THERE WAS NO PERFORATION MAKING IT EASIER TO OPEN BAG SO SHE HAD TO RIP IT OPEN. STATED, 1 SYRINGE HAD A DAMAGED SHIELD. IT WAS CRUSHED."

Additional Manufacturer Narrative · 1

DATE OF EVENT: UNKNOWN. THE DATE RECEIVED BY MANUFACTURER HAS BEEN USED FOR THIS FIELD. (B)(6). A DEVICE EVALUATION IS ANTICIPATED, BUT HAS NOT YET BEGUN. UPON COMPLETION OF THE INVESTIGATION, A SUPPLEMENTAL REPORT WILL BE FILED.

Description of Event or Problem · 1

IT WAS REPORTED THAT THERE WAS NO PERFORATION ON THE PACKAGING WHILE OPENING UP THE BD INSULIN SYRINGE WITH THE BD ULTRA-FINE¿ NEEDLE DURING USE, SO IT HAD TO BE "RIPPED" OPEN, AND THE SYRINGE SHIELD WAS FOUND "CRUSHED" INSIDE. THE FOLLOWING INFORMATION WAS PROVIDED BY THE INITIAL REPORTER: "SPOUSE STATED THERE WAS NO PERFORATION MAKING IT EASIER TO OPEN BAG SO SHE HAD TO RIP IT OPEN. STATED, 1 SYRINGE HAD A DAMAGED SHIELD. IT WAS CRUSHED."

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
599317 BD INSULIN SYRINGE WITH THE BD ULTRA-FINE NEEDLE PISTON SYRINGE FMF BD MEDICAL - DIABETES CARE 9042865 00382908468039

Patients

Seq Age Sex Outcome Treatment
1 Other