FDA Adverse Event Malfunction Summary report: N

BD VACUTAINER® PUSH BUTTON BLOOD COLLECTION SET WITH PRE-ATTACHED HOLDER

MDR report key: 8794743 · Received July 16, 2019

Report

Report Number
1024879-2019-01197
Event Type
Malfunction
Date Received
July 16, 2019
Date of Event
June 28, 2019
Report Date
August 16, 2019
Manufacturer
BECTON, DICKINSON & CO., (BD)
Product Code
JKA
UDI-DI
50382903686563
PMA / PMN Number
K011984
Removal / Correction Number
PAS-19-1567
Adverse Event
Yes
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
IL, US
Reporter Occupation
OTHER HEALTH CARE PROFESSIONAL

Narratives

Additional Manufacturer Narrative · 0

H.6. ADDITIONAL INFORMATION: THIS INFORMATION IS ASSOCIATED WITH FIELD ACTION # 2243072-07/22/2019-009-R 1. RECALL SUMMARY : BD IS CONDUCTING A VOLUNTARY MEDICAL DEVICE RECALL FOR CERTAIN LOTS OF BD VACUTAINER® PUSH BUTTON BLOOD COLLECTION SET WITH PRE-ATTACHED HOLDER, CATALOG# 368656. BD HAS CONFIRMED THAT THESE LOTS MAY EXHIBIT SEPARATION OF FRONT AND REAR BARRELS UPON ACTIVATION OF THE SAFETY FEATURE THAT RETRACTS THE NEEDLE. 2. PRODUCT AND SCOPE : BD IS CONDUCTING A VOLUNTARY MEDICAL DEVICE RECALL FOR THE BD VACUTAINER® PUSH BUTTON BLOOD COLLECTION SET WITH PRE-ATTACHED HOLDER, CATALOG NUMBER 368356, FOR THE FOLLOWING 12 LOTS: 9079767, 9079770, 9081829, 9086811, 9086812, 9091607, 9091626, 9094659, 9094661, 9098547, 9100711, 9100712. LOTS NOT INCLUDED IN THE SCOPE OF THE RECALL ARE NOT AFFECTED. 3. DESCRIPTION OF ISSUE: BD HAS CONFIRMED THAT THESE LOTS MAY EXHIBIT SEPARATION OF FRONT AND REAR BARRELS UPON ACTIVATION OF THE SAFETY FEATURE THAT RETRACTS THE NEEDLE. BARREL SEPARATION MAY RESULT IN LEAKAGE OF BLOOD OR AN EXPOSED NEEDLE, POTENTIALLY RESULTING IN EXPOSURE TO BLOOD BORNE PATHOGENS. BD PAS IDENTIFIED THIS ISSUE THRU THE BD COMPLAINT INVESTIGATION SYSTEM. 4. SUMMARY TABLE OF THE # OF COMPLAINTS AND MDRS IN SCOPE PER 806 # 2243072-07/22/2019-009-R DATED (B)(6) 2019, THERE WERE A TOTAL OF 33 COMPLAINTS AND 31 MDRS WITHIN SCOPE. COMPLAINT MDR (B)(4), 1024879-2019-00960 ,(B)(4), 1024879-2019-00981, (B)(4), 1024879-2019-00975 ,(B)(4), 1024879-2019-00991, (B)(4), 1024879-2019-01005, (B)(4), 1024879-2019-00984, (B)(4), 1024879-2019-01038, (B)(4), 1024879-2019-01059, (B)(4), 1024879-2019-01071 ,(B)(4), 1024879-2019-01064, (B)(4), 1024879-2019-01094, (B)(4),1024879-2019-01076, (B)(4), 1024879-2019-01107, (B)(4), 1024879-2019-01107 ,(B)(4), 1024879-2019-01091, (B)(4), 1024879-2019-01143, (B)(4), 1024879-2019-01130, (B)(4), 1024879-2019-01147, (B)(4), 1024879-2019-01157, (B)(4), 1024879-2019-01156, (B)(4),1024879-2019-01163 ,(B)(4), 1024879-2019-01237 ,(B)(4), 1024879-2019-01195, (B)(4), 1024879-2019-01218, (B)(4), 1024879-2019-01116, (B)(4), 1024879-2019-01224, (B)(4), 1024879-2019-01197, (B)(4), 1024879-2019-01273 ,(B)(4),1024879-2019-01304, (B)(4), 1024879-2019-01265, (B)(4), 1024879-2019-01303, (B)(4), 1024879-2019-01288, (B)(4), 1024879-2019-01288. 5. HHE SUMMARY: THE HHE CONSIDERED THE POTENTIAL HAZARDS, HARMS, SEVERITIES, AND LIKELIHOOD OF OCCURRENCE RELATED TO THE PRODUCT, SPECIFICALLY THE REPORTED ISSUE REGARDING THE SAFETY MECHANISM NOT FUNCTIONING AS INTENDED. EXPOSURE TO BLOOD, INCLUDING BLOODBORNE PATHOGENS REPRESENTS A POTENTIAL FOR IMMEDIATE AND LONG-TERM HEALTH CONSEQUENCE TO THE HEALTHCARE WORKER. THIS WOULD BE IN THE PRESENCE OF A NEEDLESTICK INJURY TO THE HCW AFTER THE DEVICE WAS USED ON A PATIENT AS WELL AS BLOOD LEAKAGE FROM THE DEVICE WHICH COULD COME IN DIRECT CONTACT WITH THE UNPROTECTED SKIN (NOT FOLLOWING PROPER PPE PROCEDURE) OF THE HCW COLLECTING THE BLOOD. THE LIKELIHOOD OF HEALTH RISK FROM THE USAGE OF UNNECESSARY POST-EXPOSURE PROPHYLAXIS (PEP) AND LABORATORY TESTING DUE TO CONTAMINATED NEEDLE STICK INJURY OR EXPOSURE OF NON-INTACT SKIN IS CONSIDERED MINIMAL. THIS IS SUPPORTED BY DOCUMENTED LITERATURE THAT INDICATES GOOD EFFICACY OF PEP BEING OBSERVED WITH NO SEROCONVERSION. GENERAL AWARENESS FOR THE USE OF SHARPS AS WELL AS THE USE OF GENERAL SAFETY PRECAUTIONS IS KNOWN TO HELP DECREASE THE LIKELIHOOD OF EXPOSURE TO BLOODBORNE PATHOGENS. 6. INVESTIGATION SUMMARY: ROOT CAUSE INVESTIGATION INDICATES A MIS-ALIGNMENT OF TOOLING TO LOAD AND ASSEMBLE COMPONENTS IN THE ASSEMBLY LINE. BD PAS HAS INITIATED CAPA 982194 TO FURTHER INVESTIGATE THIS ISSUE, AND CORRECTIVE ACTIONS HAVE BEEN IMPLEMENTED. 7. RECALL REFERENCE #, EITHER BD INTERNAL OR RES/Z# PLEASE REFERENCE BD RECALL (B)(4).

Additional Manufacturer Narrative · 0

INVESTIGATION: INVESTIGATION SUMMARY: AS OF (B)(6) 2019 THIS COMPLAINT IS UNDER THE SCOPE OF FIELD ACTION # PAS (B)(6): BD RECEIVED SAMPLES AND PHOTOS FROM THE CUSTOMER FACILITY FOR INVESTIGATION. THE PHOTOS WERE EVALUATED AND THE CUSTOMER'S INDICATED FAILURE MODE FOR SEPARATION OF THE FRONT AND REAR BARREL COMPONENTS WITH THE INCIDENT LOT WAS OBSERVED. ADDITIONALLY, EVALUATION/TESTING OF THE CUSTOMER SAMPLES WAS PERFORMED AND NO SEPARATION WAS OBSERVED. A REVIEW OF THE DEVICE HISTORY RECORD WAS COMPLETED FOR THE INCIDENT LOT AND, BASED ON THIS REVIEW, ALL PRODUCT SPECIFICATIONS AND REQUIREMENTS FOR LOT RELEASE WERE MET; THERE WERE NO RELATED QUALITY NON-CONFORMANCES DURING MANUFACTURING OF THE PRODUCT. BD HAS INITIATED FURTHER INVESTIGATION RELATING TO THIS ISSUE THROUGH CAPA #982194 AND POTENTIAL CAUSES HAVE BEEN IDENTIFIED. AS A RESULT, CORRECTIVE ACTIONS HAVE BEEN ESTABLISHED AND ARE IN THE PROCESS OF BEING IMPLEMENTED. INVESTIGATION CONCLUSION: BASED ON EVALUATION OF THE CUSTOMER PHOTOS, THE CUSTOMER¿S INDICATED FAILURE MODE FOR SEPARATION OF THE FRONT AND REAR BARREL COMPONENTS WITH THE INCIDENT LOT WAS OBSERVED. FURTHER INVESTIGATION ACTIVITIES HAVE BEEN CONDUCTED THROUGH CAPA #982194 AND THE MOST LIKELY ROOT CAUSE HAS BEEN IDENTIFIED. AS A RESULT, CORRECTIVE ACTIONS AND PROCEDURES ARE BEING IMPLEMENTED TO MITIGATE FURTHER OCCURRENCES. ROOT CAUSE DESCRIPTION: CAPA #982194 WAS CONDUCTED TO DOCUMENT FURTHER INVESTIGATION AND ROOT CAUSE ANALYSIS RELATING TO THIS ISSUE. THE INVESTIGATION HAS IDENTIFIED THE MOST LIKELY ROOT CAUSES AND CORRECTIVE ACTIONS ARE IN THE PROCESS OF BEING IMPLEMENTED. RATIONALE: BASED ON AN ASSESSMENT OF SEVERITY AND FREQUENCY, IT WAS DETERMINED THAT A CAPA IS REQUIRED AT THIS TIME IN ORDER TO DETERMINE THE ROOT CAUSE ASSOCIATED WITH THIS ISSUE. THE INVESTIGATION HAS IDENTIFIED POTENTIAL ROOT CAUSE(S) FOR THIS ISSUE AND CORRECTIVE ACTIONS ARE IN THE PROCESS OF BEING IMPLEMENTED.

Description of Event or Problem · 0

IT WAS REPORTED THAT THE HUB SEPARATED FROM THE BD VACUTAINER® PUSH BUTTON BLOOD COLLECTION SET WITH PRE-ATTACHED HOLDER DURING USE WHILE RETRACTING THE NEEDLE. THIS COMPLAINT WAS CREATED TO CAPTURE THE 5TH OF 5 RELATED INCIDENTS. THE FOLLOWING INFORMATION WAS PROVIDED BY THE INITIAL REPORTER: "THERE WERE APPROXIMATELY SIX OCCURRENCES OF THE BARREL BREAKING APART DURING THE RETRACTION PROCESS FOLLOWING THE VENIPUNCTURE PROCESS. APPROXIMATELY THREE DIFFERENT PHLEBOTOMISTS EXPERIENCED THIS ISSUE." CURRENTLY WE HAVE HAD APPROXIMATELY 20 DIFFERENT OCCURRENCES WITH THE 23G BUTTERFLY WITH THE PRE-ATTACHED HUB BREAK A PART. DATES OF THE EVENTS: (B)(6) 2019, (B)(6) 2019, (B)(6) 2019,(B)(6) 2019, AND (B)(6) 2019. THE DEPARTMENTS INVOLVED ARE INPATIENT PHLEBOTOMY, OUTPATIENT PHLEBOTOMY, AND THE EMERGENCY ROOM.

Description of Event or Problem · 0

IT WAS REPORTED THAT THE HUB SEPARATED FROM THE BD VACUTAINER® PUSH BUTTON BLOOD COLLECTION SET WITH PRE-ATTACHED HOLDER DURING USE WHILE RETRACTING THE NEEDLE. THIS COMPLAINT WAS CREATED TO CAPTURE THE 5TH OF 5 RELATED INCIDENTS. THE FOLLOWING INFORMATION WAS PROVIDED BY THE INITIAL REPORTER: "THERE WERE APPROXIMATELY SIX OCCURRENCES OF THE BARREL BREAKING APART DURING THE RETRACTION PROCESS FOLLOWING THE VENIPUNCTURE PROCESS. APPROXIMATELY THREE DIFFERENT PHLEBOTOMISTS EXPERIENCED THIS ISSUE." CURRENTLY WE HAVE HAD APPROXIMATELY 20 DIFFERENT OCCURRENCES WITH THE 23G BUTTERFLY WITH THE PRE-ATTACHED HUB BREAK A PART. DATES OF THE EVENTS: (B)(6) 2019. THE DEPARTMENTS INVOLVED ARE INPATIENT PHLEBOTOMY, OUTPATIENT PHLEBOTOMY, AND THE EMERGENCY ROOM.

Additional Manufacturer Narrative · 1

THERE WERE MULTIPLE MEDICAL DEVICE TYPES REPORTED TO BE INVOLVED. THE INFORMATION FOR THE ADDITIONAL DEVICE TYPE IS AS FOLLOWS: MEDICAL DEVICE TYPE: FMI. A DEVICE EVALUATION IS ANTICIPATED, BUT HAS NOT YET BEGUN. UPON COMPLETION OF THE INVESTIGATION, A SUPPLEMENTAL REPORT WILL BE FILED.

Description of Event or Problem · 1

IT WAS REPORTED THAT THE HUB SEPARATED FROM THE BD VACUTAINER® PUSH BUTTON BLOOD COLLECTION SET WITH PRE-ATTACHED HOLDER DURING USE WHILE RETRACTING THE NEEDLE. THIS COMPLAINT WAS CREATED TO CAPTURE THE 5TH OF 5 RELATED INCIDENTS. THE FOLLOWING INFORMATION WAS PROVIDED BY THE INITIAL REPORTER: "THERE WERE APPROXIMATELY SIX OCCURRENCES OF THE BARREL BREAKING APART DURING THE RETRACTION PROCESS FOLLOWING THE VENIPUNCTURE PROCESS. APPROXIMATELY THREE DIFFERENT PHLEBOTOMISTS EXPERIENCED THIS ISSUE." CURRENTLY WE HAVE HAD APPROXIMATELY 20 DIFFERENT OCCURRENCES WITH THE 23G BUTTERFLY WITH THE PRE-ATTACHED HUB BREAK A PART. DATES OF THE EVENTS: (B)(6) 2019, (B)(6) 2019, (B)(6) 2019, (B)(6) 2019, AND (B)(6) 2019. THE DEPARTMENTS INVOLVED ARE INPATIENT PHLEBOTOMY, OUTPATIENT PHLEBOTOMY, AND THE EMERGENCY ROOM.

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
589204 BD VACUTAINER® PUSH BUTTON BLOOD COLLECTION SET WITH PRE-ATTACHED HOLDER BLOOD SPECIMEN COLLECTION DEVICE JKA BECTON, DICKINSON & CO., (BD) 9091626 50382903686563

Patients

Seq Age Sex Outcome Treatment
1 Other