CLOSED SYSTEM KIT W/RESTRICTOR TUBING
Report
- Report Number
- 2648979-2007-00002
- Event Type
- Malfunction
- Date Received
- June 20, 2007
- Date of Event
- June 15, 2007
- Report Date
- June 15, 2007
- Manufacturer
- FENWAL, INC
- Product Code
- GKT
- Removal / Correction Number
- 2007-0035-TT
- Product Problem
- Yes
- Report Source
- Manufacturer report
Narratives
THE UNUSED COMPLAINT PRODUCT WAS RECEIVED AND WAS AUTOPSIED TO CONFIRM THE CUSTOMER'S REPORT OF DISASSEMBLY OF THE ACD & SALINE TUBES WITHIN THE MONITOR BOX. THE ABOVE DEFECT WOULD NOT BE DETECTED BY THE INSTRUMENT DURING PRIME AND COULD RESULT IN KIT USE IF NOT DETECTED PRIOR TO DONOR CONNECT. AN OPERATOR MAY NOTICE THE FOLLOWING FACTORS AND DISCONTINUE USE: 1. THE CS3000 MANUAL REQUIRES THE ACD DRIP RATE BE MONITORED TO DETERMINE THE RATIO OF ACD TO WHOLE BLOOD. THE MANUAL LISTS EXPECTED DRIP RATES (APPROXIMATE DROPS/MIN). IF THE ACD AND SALINE SOLUTION TUBES ARE SWITCHED, DUE TO THE LARGER TUBING ON THE WHOLE BLOOD PUMP TUBING, THE ACD FLOW WILL BE A STREAM RATHER THAN DROPS AND READILY APPARENT AS ABNORMAL. 2. AN OPERATOR MAY NOTICE UNUSUAL RATES OF DEPLETION OF THE SOLUTIONS: ACD SOLUTION RAPIDLY DEPLETED, AND THE SALINE BAG NOT DEPLETED. 3. LATER IN THE PRIME STEPS, THE SALINE BAG IS INFLATED AS EXCESS FLUID AND AIR IS EXPRESSED OUT OF THE KIT AND INTO THE BAG. THE AFFECTED LOT WAS MANUFACTURED IN AUGUST 2006. A QDS COMPLAINT QUERY WAS PERFORMED FOR THE TIMEFRAME NOVEMBER 2005 THROUGH MAY 2007. NO COMPLAINTS RELATED TO SWITCHED SOLUTION BAGS ON CS3000 KITS WERE IDENTIFIED. THE OCCURRENCE OF AFFECTED UNITS WITHIN THE LOT IS EXPECTED TO BE LOW AS ALL IN-PROCESS AND FINAL RELEASE FUNCTIONAL AND PHYSICAL TESTS, WHICH SHOULD DETECT ANY ASSEMBLY ERROR, WERE PERFORMED PER ESTABLISHED AQLS AND PASSED. A BATCH RECORD REVIEW IDENTIFIED NO ISSUES DURING PRODUCTION. THE HEALTH HAZARD ASSOCIATED WITH SWITCHED SOLUTION BAGS IS EXCESSIVE ACD INFUSION. THE PROBABLE CAUSE OF THIS DEFECT IS MANUFACTURING ERROR. BASED ON THE RESULTS OF THIS INVESTIGATION, A RECALL WAS INITIATED TO ALL CUSTOMERS ON 6/20/2007 VIA DIRECT CALL TO ALL KNOWN PURCHASERS OF SIMILAR CS3000 KITS.
A CUSTOMER REPORTED NOTING, BEFORE USE, THE SALINE (PRIME) TUBE FROM THE MONITOR BOX OF THE APHERESIS KIT WAS CONNECTED TO THE ACD (ANTICOAGULANT) BAG ASSEMBLY AND THE ACD TUBE COMING FROM THE MONITOR BOX CONNECTED TO THE SALINE BAG ASSEMBLY. THERE WAS NO DONOR ISSUE REPORTED WITH THIS EVENT. THE EFFECTED LOT WAS MANUFACTURED IN AUGUST OF 2006 WITH NO SIMILAR RECEIVED PRIOR TO THIS REPORT. THE POTENTIAL ADVERSE EVENT ASSOCIATED WITH THE REPORTED MISASSEMBLY IS A POSSIBLE EXCESSIVE ACD INFUSION.
Devices
| Seq | Brand | Generic | Product Code | Manufacturer | Model | Lot | UDI-DI |
|---|---|---|---|---|---|---|---|
| 1 | CLOSED SYSTEM KIT W/RESTRICTOR TUBING | CS 3000 APHERESIS KIT | GKT | FENWAL, INC | NA | N06H03027 |
Patients
| Seq | Age | Sex | Outcome | Treatment |
|---|---|---|---|---|
| 1 | NA YR | Other |