FDA Adverse Event Malfunction Summary report: N

AQUABEAM SYSTEM

MDR report key: 8638811 · Received May 23, 2019

Report

Report Number
3012977056-2019-00025
Event Type
Malfunction
Date Received
May 23, 2019
Date of Event
March 7, 2019
Report Date
May 21, 2021
Manufacturer
PROCEPT BIOROBOTICS
Product Code
PZP
PMA / PMN Number
DEN170024
Removal / Correction Number
3012977056-030619-001-R
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
PA, US
Reporter Occupation
PHYSICIAN

Narratives

Additional Manufacturer Narrative · 0

H. 11 CORRECTED DATA: FOR CORRECTED DATA, PLEASE REFER TO SECTION H.1 TYPE OF REPORTABLE EVENT, FOLLOW-UP #1 WAS INCORRECTLY SUBMITTED AS "SERIOUS INJURY".

Additional Manufacturer Narrative · 0

H.10. [X] ADDITIONAL MANUFACTURER NARRATIVE THE AQUABEAM HANDPIECE WAS RETURNED FOR INVESTIGATION. THE AQUABEAM HANDPIECE WAS CONNECTED TO AN AQUABEAM SYSTEM AND A TEST AQUABLATION TREATMENT RUN WAS PERFORMED; A LEAK WAS OBSERVED. THE HANDPIECE WAS DISCONNECTED, THE OUTER SHELL WAS REMOVED, AND THE HANDPIECE WAS CONNECTED AGAIN TO THE AQUABEAM SYSTEM AND A TEST TREATMENT RUN WAS PERFORMED WITHOUT THE OUTER SHELL. A LEAK WAS OBSERVED AT THE P1080 PROBE TUBE TO P1160 PUMP CARTRIDGE DISTAL CRIMP LASER WELD. THE WELD LEAK RESULTED IN SALINE LEAKING ON THE SENSOR BOARD, WHICH CAUSED AN R POSITION LOST ERROR. THE ERROR IS DISPLAYED TO THE USER AS AN E22 ERROR ON THE AQUABEAM CPU. THE INVESTIGATION CONFIRMED THE WELD LEAK LIKELY CAUSED THE REPORTED E22 ERROR. THE REPORTED EVENT WAS CONFIRMED DURING THE INVESTIGATION. ROOT CAUSE INVESTIGATION INTO THIS ISSUE DETERMINED THAT THE MICRO-CRACK THAT CAN DEVELOP IN A WELD JOINT WITHIN THE HANDPIECE, AND CAUSE THE FAILURE MODE, IS DUE TO VARIABILITY IN A SINGLE PASS WELDING PROCESS. THE CONTRIBUTING FACTORS TO THE VARIABILITY WERE IDENTIFIED THROUGH A FISH BONE ANALYSIS AND ARE LISTED BELOW. 1. WELD PLACEMENT 2. COMPONENT GAP 3. WELD DESIGN 4. WELD INSPECTION 5. MATERIAL COMPATIBILITY 6. INCREASE IN PRODUCTION VOLUME MULTIPLE LONG-TERM CORRECTIVE AND PREVENTIVE ACTIONS WERE ESTABLISHED TO FURTHER ADDRESS THE UNDERLYING FACTORS IDENTIFIED. THIS EVENT IS PART OF RECALL 3012977056-030619-001-R. SUBMISSION OF THIS REPORT DOES NOT CONSTITUTE AN ADMISSION THAT THE MANUFACTURER'S PRODUCT CAUSED OR CONTRIBUTED TO THE EVENT.

Description of Event or Problem · 1

DURING AN AQUABLATION PROCEDURE, E22 (R MOTION ERROR) MESSAGE OCCURRED. AQUABEAM HANDPIECE WAS REPLACED AND THE PROCEDURE WAS COMPLETED WITH NO PATIENT INJURY REPORTED.

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
429176 AQUABEAM SYSTEM FLUID JET REMOVAL SYSTEM PZP PROCEPT BIOROBOTICS 310301 18C00153

Patients

Seq Age Sex Outcome Treatment
1