FDA Adverse Event Malfunction Summary report: N

EXCOR BLOOD PUMP PU VALVES, 30 ML IN/OUT Ø9 MM

MDR report key: 8493635 · Received April 8, 2019

Report

Report Number
3004582654-2019-00028
Event Type
Malfunction
Date Received
April 8, 2019
Date of Event
March 15, 2019
Report Date
April 8, 2019
Manufacturer
BERLIN HEART GMBH
Product Code
DSQ
UDI-DI
04260090040126
PMA / PMN Number
P160035
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
AR
Reporter Occupation
003

Narratives

Additional Manufacturer Narrative · 0

EXEMPTION NUMBER: E2013009. BERLIN HEART INC. (IMPORTER NUMBER: (B)(4)) IS SUBMITTING THE REPORT ON BEHALF OF BERLIN HEART GMBH(MANUFACTURER). "BASED" ON EVALUATION FINDINGS, THE CUSTOMER COMPLAINT IS CONFIRMED. DURING INITIAL VISUAL EXAMINATION OF THE RETURNED BLOOD PUMP, AN AIR CUSHION WAS DETECTED BETWEEN THE MEMBRANE LAYERS. FOR FURTHER INVESTIGATION, THE PUMP WAS SUBMITTED FOR AN EXTERNAL CT EXAMINATION. A SMALL AIR CUSHION WAS DETECTED BETWEEN THE MIDDLE AND BLOOD SIDE LAYER. MINIMAL SMALL PARTICLES COULD BE SEEN BETWEEN THE MEMBRANE LAYERS. THE PUMP WAS THEN DISASSEMBLED FOR FURTHER TESTING AND THE MEMBRANE LAYERS WERE INDIVIDUALLY TESTED. THREE LEAKS WERE DETECTED IN THE MIDDLE LAYER AND A LEAK WAS NOTED IN THE AIR-SIDE LAYER, ALL LOCATED AT THE EDGE REGION. FURTHERMORE, GRAPHITE AGGLOMERATES WERE DETECTED BETWEEN THE MEMBRANE INTERSTICES. THE BLOOD-SIDE LAYER WAS FOUND TO BE INTACT. AT THE TIME OF INVESTIGATION, THE THICKNESS OF THE INDIVIDUAL LAYERS AT ALL THE FIXED LOCATIONS AND ALSO AT THE REGION OF THE LEAKS WAS FOUND TO BE WITHIN SPECIFICATION. THE CAUSE OF THE DEFECT WAS MOST LIKELY THE GRAPHITE PARTICLES THAT FORMED DUE TO AN ABRASION BETWEEN THE LAYERS. THIS CAUSED INCREASED FRICTION AT POINTS, WHICH FINALLY LED TO THE DEFECT IN THE AIR-SIDE AND MIDDLE LAYERS OF THE TRIPLE-LAYER MEMBRANE. AS A RESULT OF THIS DEFECT, AIR GOT IN AND FORMED AN AIR CUSHION IN THE MEMBRANE INTERSTICES, CAUSING THE REDUCED PUMP PERFORMANCE (INCOMPLETE FILLING AND EMPTYING).

Additional Manufacturer Narrative · 0

EXEMPTION NUMBER: E2013009. BERLIN HEART INC. (IMPORTER NUMBER: (B)(4)) IS SUBMITTING THE REPORT ON BEHALF OF BERLIN HEART GMBH (MANUFACTURER). THE EXCOR BLOOD PUMP, S/N (B)(4), WAS IN USE BY THE PATIENT FROM (B)(6) 2019 UNTIL (B)(6) 2019 (45 DAYS). WE HAVE REVIEWED THE PRODUCTION RECORDS OF THE EXCOR BLOOD PUMP, S/N (B)(4). THIS PUMP WAS PRODUCED ACCORDING TO OUR SPECIFICATION. THE BLOOD PUMP IS DESIGNED WITH A TRIPLE LAYER MEMBRANE SEPARATING THE AIR CHAMBER FROM BLOOD CHAMBER FOR SAFETY REASONS. THE ENTIRE MEMBRANE CONSISTS OF AN AIR-SIDE LAYER, A MIDDLE LAYER AND A BLOOD-SIDE LAYER. IN CASE OF DISRUPTION IN ONE OF THE TRIPLE LAYERS, THERE ARE TWO MORE LAYERS THAT WILL MAINTAIN THE INTEGRITY OF THE AIR AND BLOOD CHAMBERS. INITIAL INSPECTION OF THE RETURNED PUMP IS INDICATIVE OF A SUSPECTED MEMBRANE DEFECT. DETAILED INVESTIGATION IS CURRENTLY ONGOING.

Description of Event or Problem · 0

BERLIN HEART (B)(4) WAS INFORMED BY THE (B)(4) DISTRIBUTOR OF A SUSPECTED REDUCED PUMPING FUNCTION IN THE LEFT EXCOR BLOOD PUMP OF A PATIENT SUPPORTED IN THE BIVAD CONFIGURATION. THE AFFECTED BLOOD PUMP WAS EXCHANGED BY TRAINED PERSONNEL AT THE CLINIC. THE REPLACEMENT OF THE BLOOD PUMP WAS WITHOUT COMPLICATIONS AND THE PATIENT IS DOING WELL.

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
287124 EXCOR BLOOD PUMP PU VALVES, 30 ML IN/OUT Ø9 MM VENTRICULAR ASSIST DEVICE DSQ BERLIN HEART GMBH P30P-001X01 04260090040126

Patients

Seq Age Sex Outcome Treatment
1 8 YR