EVAC STATION
Report
- Report Number
- 0001954182-2019-00015
- Event Type
- Malfunction
- Date Received
- February 11, 2019
- Date of Event
- January 16, 2019
- Report Date
- March 13, 2019
- Manufacturer
- DORNOCH
- Product Code
- JCX
- PMA / PMN Number
- K133786
- Removal / Correction Number
- N/A
- Product Problem
- Yes
- Report Source
- Manufacturer report
- Reporter Location
- FL, US
- Reporter Occupation
- 003
Narratives
THIS EVENT HAS BEEN RECORDED BY ZIMMER BIOMET UNDER (B)(4). THE PREVIOUS REPAIR RECORD FOR ULTRA EVACUATION UNIT SERIAL NUMBER (B)(4) WAS REVIEWED AND NOTED NO RELATED NON-CONFORMANCES, REQUESTS FOR DEVIATION (RFD) OR ANY OTHER ISSUES WITH THE REPAIR. THE PREVIOUS REPAIR RECORD REVIEW FOUND NO ISSUES WITH THE DEVICE AFTER REPAIR AND ALL VERIFICATIONS, INSPECTIONS AND TESTS WERE SUCCESSFULLY COMPLETED. ON 16 JANUARY 2019, IT WAS REPORTED FROM (B)(6) THAT AN EVAC WAS NOT CONNECTING TO EITHER CART AND IT HAD AN ELECTRICAL BURNING SMELL. BAYSIDE BIOMEDICAL SERVICES INC. WAS CONTACTED ABOUT THE EVAC AND DISPATCHED A SERVICE TECHNICIAN TO BE AT THE SITE. ON (B)(6) 2019, THE TECHNICIAN CONFIRMED THE REPORTED EVENT AND REPLACED THE UNIT¿S COUPLER (PART #70027 AND LOT CODE #0029382), BUT THE ACCOUNT CALLED HIM BACK DUE TO EVAC COMM ERRORS. HE RETURNED ON (B)(6) 2019 AND TROUBLESHOT THE UNIT. HE RECEIVED MANY ERRORS THAT WERE NOT CONSISTENT. IN TOTAL, HE NOTED INTERMITTENT EVAC COMM ERRORS AS WELL AS BLEACH AND ENZYME OUT ERRORS. TO RESOLVE THE BLEACH AND ENZYME ERRORS, HE WOULD REPLACE THE ENZYME TUBING (PART #91800), THE BLEACH TUBING (PART #91476), THE PICKUP STRAWS (PART #91557) AS WELL AS THE BLEACH CHEMICAL VALVE (PART #70094), THE ENZYME CHEMICAL VALVE (PART #70095), AND THE CHEMICAL FLOW SENSOR (PART #91220). HE ALSO REPLACED THE COUPLER AGAIN (PART #70027 AND LOT CODE #0029382) AS WELL AS THE UNIT¿S MAIN CONTROL BOARD (PART #91930). IT IS BELIEVED THAT THE REPLACEMENT MAIN CONTROL BOARD SOLVED THE COMMUNICATION ERROR ISSUE WHEN THE TECHNICIAN RETURNED. HE THEN VERIFIED THAT THE DEVICE WAS FUNCTIONING AS INTENDED AND RETURNED IT TO SERVICE WITHOUT INCIDENT. THE UNIT WAS TESTED, INSPECTED, AND REPAIRED AS PER CL. SERVICE WORK ORDER (B)(4) ON 16 JANUARY 2019. BASED ON THE INFORMATION AVAILABLE, THE ROOT CAUSE FOR THE UNIT NOT CONNECTING TO CARTS WAS DUE TO A MALFUNCTIONING MAIN CONTROL BOARD. THE MAIN CONTROL BOARD OVERSEES ALL ELECTRICAL FUNCTION OF THE UNIT; A MALFUNCTIONING CONTROL BOARD COULD DENY THE ABILITY TO CONNECT TO CARTS AND MAKE THE UNIT ISSUE COMMUNICATION ERRORS, SUCH AS IN THE REPORTED EVENT. THE MALFUNCTIONING CONTROL BOARD COULD ALSO BE THE SOURCE OF THE BLEACH AND ENZYME COMPONENT ISSUES EXPERIENCED, AS A BAD BOARD COULD ESSENTIALLY LOSE ALL ELECTRICAL FUNCTION IN THE EVAC, WHICH WOULD CAUSE THE CART TO ISSUE NUMEROUS ERRORS WHEN CONNECTED. THE REPORTED EVENT WAS CONFIRMED DURING INSPECTION OF THE DEVICE AND THE DEVICE WAS NOTED TO BE FUNCTIONING AS INTENDED AFTER THE ENZYME AND BLEACH TUBING, ENZYME AND BLEACH CHEMICAL VALVES, CHEMICAL FLOW SENSOR, AND PICKUP STRAWS, AS WELL AS THE COUPLER AND MAIN CONTROL BOARD WERE REPLACED. THE INVESTIGATION WAS BASED ON THE INFORMATION THAT WAS PROVIDED INITIALLY AND ANY INFORMATION THAT WAS OBTAINED THROUGHOUT THE FOLLOW-UP PROCESS.
NO ADDITIONAL EVENT INFORMATION RECEIVED.
(B)(4). THE INVESTIGATION IS STILL IN PROGRESS. ONCE THE INVESTIGATION IS COMPLETE A FOLLOW UP MDR WILL BE SUBMITTED. EVALUATED ON SITE BY EXTERNAL CONTRACTOR.
IT WAS REPORTED THAT THE UNIT WAS NOT CONNECTING TO EITHER CART AND HAD AN ELECTRICAL BURNING SMELL. THE EVENT OCCURRED DURING CLEANING. NO ADVERSE EVENTS WERE REPORTED AS A RESULT OF THIS MALFUNCTION.
Devices
| Seq | Brand | Generic | Product Code | Manufacturer | Model | Lot | UDI-DI |
|---|---|---|---|---|---|---|---|
| 120949 | EVAC STATION | APPARATUS, SUCTION, WARD USE, PORTABLE, AC-POWERED | JCX | DORNOCH | 0019932 |
Patients
| Seq | Age | Sex | Outcome | Treatment |
|---|---|---|---|---|
| 1 |