FDA Adverse Event Malfunction Summary report: N

BD SYRINGE WITH BD PRECISIONGLIDE¿ NEEDLE

MDR report key: 8103006 · Received November 26, 2018

Report

Report Number
1213809-2018-00819
Event Type
Malfunction
Date Received
November 26, 2018
Date of Event
November 6, 2018
Report Date
February 7, 2019
Manufacturer
BECTON DICKINSON MEDICAL SYSTEMS
Product Code
FMF
UDI-DI
30382903096320
PMA / PMN Number
K110771
Adverse Event
Yes
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
PA, US
Reporter Occupation
OTHER HEALTH CARE PROFESSIONAL

Narratives

Additional Manufacturer Narrative · 0

H.6. INVESTIGATION: A TOTAL OF 478 SAMPLES IN 2 OPENED AND 3 SEALED SHELF CARTONS WERE RECEIVED, CONTAINING SEALED PACKAGED PRODUCT CONFIRMED TO BE FROM BATCH #8243753 (P/N 309632). THE SAMPLES WERE VISUALLY EVALUATED. 252 PACKAGES CONTAINED NO FOREIGN MATTER. 162 PACKAGES CONTAINED SMALL LOOSE BLACK FOREIGN MATTER SPECKS INSIDE THE PACKAGES OUTSIDE THE FLUID PATH. THE FOREIGN MATTER IN THESE PACKAGES WAS SMALLER THAN LEVEL 3 IN SIZE AND ACCEPTABLE PER PRODUCT SPECIFICATION. 64 PACKAGES WERE FOUND TO CONTAIN FOREIGN MATTER PARTICLES LARGER THAN LEVEL 3 IN SIZE WHICH ARE REJECTABLE PER PRODUCT SPECIFICATION. THE PARTICLES WERE INSIDE THE PACKAGES OUTSIDE THE FLUID PATH. ALL OF THE AFFECTED PACKAGES WERE FROM CAVITIES 1 THROUGH 8. PER FOURIER TRANSFORM INFRARED ANALYSIS THE FOREIGN MATTER WAS IDENTIFIED TO BE MOST LIKELY POLYETHYLENE. THE PACKAGING CAVITIES 1 THROUGH 8 ARE ALL PACKAGED ON ONE SIDE OF THE PACKAGING MACHINE. THE PACKAGING PROCESS WAS THOROUGHLY EVALUATED FOR ANY ABNORMALITIES. A HARD POLYETHYLENE CABLE WRAP WAS IDENTIFIED AS A POTENTIAL SOURCE OF THE FOREIGN MATTER AS IT INTERACTS WITH A MACHINE GUARD. THE WRAP WAS BEING DAMAGED THROUGH FRICTION WITH THE GUARD EDGE, CREATING PARTICULATES IN THE PROCESS. THE PARTICULATES COULD THEN COLLECT ON THE GUARD AND BE INADVERTENTLY INTRODUCED INTO PACKAGES DURING ANY HUMAN INTERVENTION IN THAT AREA OF THE MACHINE. POTENTIAL ROOT CAUSE FOR THE FOREIGN MATTER PARTICULATE IS LIKELY ASSOCIATED WITH THE POLYETHYLENE CABLE WRAP MATERIAL AND ITS SETUP. CORRECTIVE ACTION: (1) THE IMMEDIATE SETUP WAS CORRECTED TO REDUCE FRICTION. (2) POLYETHYLENE CABLE WRAP WILL BE REPLACED WITH HIGH DENSITY POLYETHYLENE MATERIAL. (3) THE SETUP OF THE CABLES WILL BE IMPROVED TO GREATLY REDUCE FRICTION TO ELIMINATE OR GREATLY REDUCE PARTICULATE CREATION LONG TERM. A DHR WAS PERFORMED FOR THIS LOT. ALL VISUAL INSPECTIONS WERE PERFORMED AS PER REQUIREMENT WITH NO QUALITY NOTIFICATIONS RELATED TO THE COMPLAINT DEFECT. BATCH 8243753 WAS INSPECTED AND ACCEPTED BASED ON MEETING OUR INSPECTION CONTROL PLAN AND SUBSEQUENTLY APPROVED FOR SHIPMENT.

Description of Event or Problem · 0

IT WAS REPORTED THAT BEFORE USE OF THE BD SYRINGE WITH BD PRECISIONGLIDE¿ NEEDLE HAD BLACK SPOTS ON THE SEAL.

Additional Manufacturer Narrative · 1

DATE OF EVENT: UNKNOWN. THE DATE RECEIVED BY MANUFACTURER HAS BEEN USED FOR THIS FIELD.A DEVICE EVALUATION IS ANTICIPATED, BUT HAS NOT YET BEGUN. UPON COMPLETION OF THE INVESTIGATION, A SUPPLEMENTAL REPORT WILL BE FILED.

Description of Event or Problem · 1

IT WAS REPORTED THAT BEFORE USE OF THE BD SYRINGE WITH BD PRECISIONGLIDE¿ NEEDLE HAD BLACK SPOTS ON THE SEAL.

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
940674 BD SYRINGE WITH BD PRECISIONGLIDE¿ NEEDLE SYRINGE WITH NEEDLE FMF BECTON DICKINSON MEDICAL SYSTEMS 8243753 30382903096320

Patients

Seq Age Sex Outcome Treatment
1 Other