FDA Adverse Event Malfunction Summary report: N

4.5MM/6.5MM STEPPED DRILL BIT LARGE QC/485MM

MDR report key: 7930823 · Received October 3, 2018

Report

Report Number
2939274-2018-54125
Event Type
Malfunction
Date Received
October 3, 2018
Date of Event
September 13, 2018
Report Date
September 13, 2018
Manufacturer
WRIGHTS LANE SYNTHES USA PRODUCTS LLC
Product Code
HTW
UDI-DI
10886982067487
PMA / PMN Number
EXEMPT
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
CA
Reporter Occupation
OTHER HEALTH CARE PROFESSIONAL

Narratives

Additional Manufacturer Narrative · 0

DEPUY SYNTHES IS SUBMITTING THIS REPORT PURSUANT TO THE PROVISIONS OF 21 CFR, PART 803. THIS REPORT MAY BE BASED ON INFORMATION WHICH DEPUY SYNTHES HAS NOT BEEN ABLE TO INVESTIGATE OR VERIFY PRIOR TO THE REQUIRED REPORTING DATE. THIS REPORT DOES NOT REFLECT A CONCLUSION BY FDA, DEPUY SYNTHES OR ITS EMPLOYEES THAT THE REPORT CONSTITUTES AN ADMISSION THAT THE DEVICE, DEPUY SYNTHES, OR ITS EMPLOYEES CAUSED OR CONTRIBUTED TO THE POTENTIAL EVENT DESCRIBED IN THIS REPORT. ADDITIONAL NARRATIVE: LOT, CONCOMITANT MEDICAL PRODUCTS, DEVICE MANUFACTURE DATE. DEVICE EVALUATED BY MFR, DEVICE MANUFACTURE DATE: DHR REVIEW WAS COMPLETED. PART: 03.010.078, LOT: F-10300, MANUFACTURING SITE: HAEGENDORF, SUPPLIER: SPHINX AG, RELEASE TO WAREHOUSE DATE: 29.JAN.2010. THE DEVICE HISTORY RECORD SHOWS THIS LOT OF 50 PIECES WAS PROCESSED THROUGH THE NORMAL MANUFACTURING AND INSPECTION OPERATIONS WITH NO REWORK OR NONCONFORMITIES NOTED. THIS LOT MET ALL DIMENSIONAL AND VISUAL CRITERIA AT THE TIME OF RELEASE WITH NO ISSUES DOCUMENTED DURING THE MANUFACTURING PROCESS REVIEW OF THE DEVICE HISTORY RECORD SHOWED THAT THERE WERE NO ISSUES DURING THE MANUFACTURE OF THIS PRODUCT WHICH WOULD CONTRIBUTE TO THIS COMPLAINT CONDITION DEVICE EVALUATED BY MFR: CUSTOMER QUALITY CONDUCTED AN INVESTIGATION OF THE RETURNED DEVICE THE FOLLOWING INVESTIGATION FLOW WAS PERFORMED: DEVICE INTERACTION/FUNCTIONAL VISUAL INSPECTION: THE DRILL BET WAS RECEIVED AT US CQ SHOWING SIGNS OF USE (SCRATCHES) BUT NOTHING THAT WOULD INHIBIT FUNCTION. FUNCTIONAL TEST A FUNCTIONAL TEST COULD NOT BE PERFORMED AS FULL INTRAOPERATIVE CONDITIONS COULD NOT BE RECREATED DUE TO ALL MATING DEVICES NOT BEING RETURNED. THE COMPLAINT WAS NOT ABLE TO BE REPLICATED THEREFORE THE COMPLAINT DOES NOT AGREE WITH COMPLAINT CONDITION. DIMENSIONAL INSPECTION: DRAWING: Ø OF DISTAL TIP: 2.2 +/- 0.05 MM, Ø OF SECTION H (PER DRAWING): 4 +/- 0.1 MM, Ø OF SECTION C (PER DRAWING): 6 +/- 0.1 MM, Ø OF MID SHAFT: 8.4 +0/ -0.03 MM. MEASURED DIMENSIONS: Ø OF DISTAL TIP: 2.21 MM; CONFORMING, Ø OF SECTION H: 4.00 MM; CONFORMING, Ø OF SECTION C: 5.9 MM; CONFORMING, Ø OF MID SHAFT: 8.40; CONFORMING. DEVICE USED: CALIPERS. A DEVICE HISTORY REVIEW, WAS PERFORMED FOR THE RETURNED INSTRUMENT¿S LOT NUMBER AND NO MRRS, NCRS OR COMPLAINT-RELATED ISSUES WERE IDENTIFIED WITH THE LOT NUMBER WHICH MAY HAVE CONTRIBUTED TO THE COMPLAINT CONDITION. A REVIEW OF THE CURRENT DESIGN DRAWING AND THE DRAWING REVISION AT THE TIME OF MANUFACTURE WAS PERFORMED: TOP LEVEL AND NO ISSUES WERE IDENTIFIED. THE COMPLAINT CONDITION IS UNCONFIRMED AS THE INSTRUMENT SHOWED NO FUNCTIONAL DEFECTS. THERE IS NO INDICATION THAT A DESIGN OR MANUFACTURING ISSUE CONTRIBUTED TO THE COMPLAINT. BASED ON THE INVESTIGATION FINDINGS, IT HAS BEEN DETERMINED THAT NO CORRECTIVE AND/OR PREVENTATIVE ACTION IS PROPOSED CORRECTED DATA: REPORT SOURCE: PHYSICAL MANUFACTURE SITE. DEVICE WAS USED FOR TREATMENT, NOT DIAGNOSIS. IF INFORMATION IS OBTAINED THAT WAS NOT AVAILABLE FOR THE INITIAL MEDWATCH, A FOLLOW-UP MEDWATCH WILL BE FILED AS APPROPRIATE.

Additional Manufacturer Narrative · 1

DEVICE IS EXPECTED TO BE RETURNED FOR MANUFACTURER REVIEW/INVESTIGATION, BUT HAS NOT BEEN RECEIVED YET. DEVICE EVALUATION/INVESTIGATION COULD NOT BE COMPLETED; NO CONCLUSION COULD BE DRAWN AS PRODUCT WAS NOT RETURNED TO MANUFACTURER. ADDITIONALLY, DEVICE HISTORY RECORDS REVIEW COULD NOT BE COMPLETED WITHOUT LOT NUMBER. DEVICE WAS USED FOR TREATMENT, NOT DIAGNOSIS. IF INFORMATION IS OBTAINED THAT WAS NOT AVAILABLE FOR THE INITIAL MEDWATCH, A FOLLOW-UP MEDWATCH WILL BE FILED AS APPROPRIATE.

Description of Event or Problem · 1

(B)(6) REPORTS FOLLOWING: IT WAS REPORTED THAT ON (B)(6) 2018, DURING AN UNKNOWN PROCEDURE, THE RECON LOCKING AIMING ARM, PROTECTION SLEEVE, REAMER FOR HIP SCREWS (LATERAL FEMORAL NAIL) LFN AND INSERTION HANDLE FOR EXPERT TIBIAL NAIL AND FEMORAL NAIL (TN+FN) DID NOT ALIGN PROPERLY DUE TO WEAR AND TEAR OVER TIME. THE LOCKING OF THE LFN NAIL WAS BECOMING IMPOSSIBLE WITH THE DESIGNED TARGETING DEVICE. THE TARGETING DEVICE WAS AIMING AT THE LFN NAIL INSTEAD OF AT THE HOLE. IT WAS UNKNOWN IF THERE WAS A SURGICAL DELAY. PATIENT OUTCOME WAS UNKNOWN. CONCOMITANT DEVICE: LFN NAIL (PART: UNKNOWN, LOT: UNKNOWN, QUANTITY: 1). THIS REPORT IS FOR ONE (1) DRILL BIT. THIS IS REPORT 3 OF 4 FOR (B)(4).

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
771934 4.5MM/6.5MM STEPPED DRILL BIT LARGE QC/485MM BIT,DRILL HTW WRIGHTS LANE SYNTHES USA PRODUCTS LLC 03.010.078 F-10300 10886982067487

Patients

Seq Age Sex Outcome Treatment
1