FDA Adverse Event Malfunction Summary report: N

DHS®/DCS® COUPLING SCREW.

MDR report key: 7544947 · Received May 25, 2018

Report

Report Number
8030965-2018-53980
Event Type
Malfunction
Date Received
May 25, 2018
Report Date
May 8, 2018
Manufacturer
OBERDORF SYNTHES PRODUKTIONS GMBH
Product Code
HWB
UDI-DI
07611819022133
PMA / PMN Number
EXEMPT
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
NO
Reporter Occupation
HEALTH PROFESSIONAL

Narratives

Additional Manufacturer Narrative · 0

ADDITIONAL NARRATIVE: LOT NUMBER. DATE RETURNED TO MANUFACTURER. DATE OF MANUFACTURE. A REVIEW OF THE DEVICE HISTORY RECORDS HAS BEEN REQUESTED. SUBJECT DEVICE HAS BEEN RECEIVED AND IS CURRENTLY IN THE EVALUATION PROCESS. CORRECTED DATA: MFR SITE: PHYSICAL MANUFACTURE SITE. DEVICE WAS USED FOR TREATMENT, NOT DIAGNOSIS. IF INFORMATION IS OBTAINED THAT WAS NOT AVAILABLE FOR THE INITIAL MEDWATCH, A FOLLOW-UP MEDWATCH WILL BE FILED AS APPROPRIATE.

Additional Manufacturer Narrative · 0

DEPUY SYNTHES IS SUBMITTING THIS REPORT PURSUANT TO THE PROVISIONS OF 21 CFR, PART 803. THIS REPORT MAY BE BASED ON INFORMATION WHICH DEPUY SYNTHES HAS NOT BEEN ABLE TO INVESTIGATE OR VERIFY PRIOR TO THE REQUIRED REPORTING DATE. THIS REPORT DOES NOT REFLECT A CONCLUSION BY FDA, DEPUY SYNTHES OR ITS EMPLOYEES THAT THE REPORT CONSTITUTES AN ADMISSION THAT THE DEVICE, DEPUY SYNTHES, OR ITS EMPLOYEES CAUSED OR CONTRIBUTED TO THE POTENTIAL EVENT DESCRIBED IN THIS REPORT. DHR REVIEW WAS COMPLETED. PART: 338.310 , LOT: 9090695 , MANUFACTURING SITE: HÄGENDORF , RELEASE TO WAREHOUSE DATE: 29.AUG.2014 . THE DEVICE HISTORY RECORD SHOWS THIS LOT OF (B)(4) PIECES WAS PROCESSED THROUGH THE NORMAL MANUFACTURING AND INSPECTION OPERATIONS WITH NO REWORK OR NONCONFORMITIES NOTED. THIS LOT MET ALL DIMENSIONAL AND VISUAL CRITERIA AT THE TIME OF RELEASE WITH NO ISSUES DOCUMENTED DURING THE MANUFACTURING PROCESS. ONLY TOP LEVEL OF THE DEVICE HISTORY RECORD REVIEWED AS SUB-COMPONENTS ARE NOT LOT TRACKED. REVIEW OF THE DEVICE HISTORY RECORD SHOWED THAT THERE WERE NO ISSUES DURING THE MANUFACTURE OF THIS PRODUCT WHICH WOULD CONTRIBUTE TO THIS COMPLAINT CONDITION. CUSTOMER QUALITY CONDUCTED AN INVESTIGATION OF THE RETURNED DEVICE. INVESTIGATION SELECTION : INVESTIGATION SITE: CQ ZUCHWIL , SELECTED FLOW: 5. BROKEN , VISUAL INSPECTION: THE VISUAL INSPECTION HAS SHOWN THAT THE THREADED TIP SECTION IS COMPLETELY BROKEN OFF. THE BROKEN TIP WAS NOT RETURNED FOR EVALUATION. ADDITIONALLY THE SHAFT IS SLIGHTLY BENT. DIMENSIONAL INSPECTION: MEASUREMENT OUTER DIAMETER Ø4.5: DRAWING SMW_100463 REVISION H. GAGE: 3-03-17585 , TOLERANCE Ø4.5 0/-0.03 , RESULT: Ø4.48 "PASS" . DRAWING/SPECIFICATION REVIEW: THE INVESTIGATION HAS SHOWN THAT THE CAUSE OF COMPLAINED MALFUNCTION IS A POST-MANUFACTURING CAUSED USE RELATED DAMAGE AT THE DEVICE, THEREFORE NO DRAWING/SPECIFICATION REVIEW IS NEEDED. MATERIAL REVIEW: THE MATERIAL WAS REVIEWED AND WAS CONFIRMED TO MEET THE SPECIFICATION WITH NO (RELEVANT) NON-CONFORMANCE NOTED . SUMMARY: THE RECEIVED CONDITION OF THE INSTRUMENT IS CONCORDANT WITH THE COMPLAINT DESCRIPTION AND THE COMPLAINT CONDITION IS CONFIRMED. THIS LOT OF (B)(4) PIECES WAS MANUFACTURED IN AUGUST 2014 ACCORDING TO THE SPECIFICATION. THE SUB-COMPONENT 60002321 IS NOT LOT TRACKED. THEREFORE THE LAST THREE POTENTIAL WORK ORDERS THAT WERE PRODUCED PRIOR TO LOT 9022678 WERE REVIEWED. THE REVIEW HAS SHOWN THAT WITH 1.4301 THE CORRECT MATERIAL WAS USED. BASED ON THAT AND THE CONDITION OF THE ITEM A PRODUCT RELATED ISSUE CAN BE EXCLUDED. UNFORTUNATELY WE ARE NOT ABLE TO DETERMINE THE EXACT CAUSE WHICH HAS LEAD TO THIS OCCURRENCE. WE ONLY CAN ASSUME THAT A MECHANICAL OVERLOADING SITUATION HAS CAUSED THE BREAKAGE. BASED ON THE INVESTIGATION FINDINGS, IT HAS BEEN DETERMINED THAT NO CORRECTIVE AND/OR PREVENTATIVE ACTION IS PROPOSED AS NO PRODUCT RELATED ISSUE COULD BE DETECTED. DEVICE WAS USED FOR TREATMENT, NOT DIAGNOSIS. IF INFORMATION IS OBTAINED THAT WAS NOT AVAILABLE FOR THE INITIAL MEDWATCH, A FOLLOW-UP MEDWATCH WILL BE FILED AS APPROPRIATE.

Additional Manufacturer Narrative · 1

PATIENT INFORMATION IS UNKNOWN. DATE OF EVENT WAS REPORTED AS THE (B)(6) DAY, 2018. MONTH IS UNKNOWN. LOT NUMBER IS UNKNOWN. DEVICE IS AN INSTRUMENT AND IS NOT IMPLANTED/EXPLANTED. COMPLAINANT PART IS EXPECTED TO BE RETURNED FOR MANUFACTURER REVIEW/INVESTIGATION, BUT HAS YET TO BE RECEIVED. WITHOUT A LOT NUMBER THE DEVICE HISTORY RECORDS REVIEW COULD NOT BE COMPLETED. THE INVESTIGATION COULD NOT BE COMPLETED; NO CONCLUSION COULD BE DRAWN, AS NO PRODUCT WAS RECEIVED. DEVICE WAS USED FOR TREATMENT, NOT DIAGNOSIS. IF INFORMATION IS OBTAINED THAT WAS NOT AVAILABLE FOR THE INITIAL MEDWATCH, A FOLLOW-UP MEDWATCH WILL BE FILED AS APPROPRIATE.

Description of Event or Problem · 1

DEVICE REPORT FROM SYNTHES EUROPE REPORTS AN EVENT IN (B)(6) AS FOLLOWS: DHS IMPACTOR AND SCREW BROKE DURING SURGERY. NEW INSTRUMENTS WERE USED. THERE WAS NO PATIENT CONSEQUENCE. THIS REPORT IS FOR A DHS®/DCS® COUPLING SCREW. THIS IS REPORT 1 OF 2 FOR (B)(4).

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
388093 DHS®/DCS® COUPLING SCREW. EXTRACTOR HWB OBERDORF SYNTHES PRODUKTIONS GMBH 9090695 07611819022133

Patients

Seq Age Sex Outcome Treatment
1