FDA Adverse Event Malfunction Summary report: N

BD¿ SLIP TIP SYRINGE

MDR report key: 7139028 · Received December 21, 2017

Report

Report Number
1213809-2017-00376
Event Type
Malfunction
Date Received
December 21, 2017
Date of Event
December 1, 2017
Report Date
February 26, 2018
Manufacturer
BECTON DICKINSON MEDICAL SYSTEMS
Product Code
FMF
UDI-DI
50382903044165
PMA / PMN Number
K980987
Adverse Event
Yes
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
MI, US
Reporter Occupation
OTHER

Narratives

Additional Manufacturer Narrative · 0

INVESTIGATION RESULTS: DHR REVIEW FOR BATCH 7002731 (P/N 304416): MANUFACTURING DATES: 02/01/2017. BATCH QUANTITY WAS (B)(4). ASSEMBLY RECORDS WERE REVIEWED AS PART OF THIS DHR REVIEW. ALL VISUAL INSPECTIONS WERE PERFORMED AS PER REQUIREMENT WITH NO QUALITY NOTIFICATIONS RELATED TO THE COMPLAINT DEFECT. BATCH 7002731 WAS INSPECTED AND ACCEPTED BASED ON MEETING OUR INSPECTION CONTROL PLAN AND SUBSEQUENTLY APPROVED FOR SHIPMENT. (B)(4) LOOSE 5ML ASSEMBLED SYRINGES WERE RECEIVED BY BD (B)(4) AND REPORTED TO BE FROM BATCH # 7002731. THE SAMPLES WERE VISUALLY EVALUATED. THE SYRINGES WERE ALL FOUND TO HAVE BROKEN PLUNGER ROD RIB. THE AFFECTED AREA WAS APPROXIMATELY L2/3 THE LENGTH OF THE PLUNGER ROD RIB. SOME SAMPLES HAD A LARGER AFFECTED AREA THAN OTHERS. IN ALL OF THE SAMPLES ONLY ONE PLUNGER ROD RIB WAS AFFECTED. IN (B)(4) OF THE SAMPLES THE RIB REMAINED ATTACHED WHILE IN 13 OF THE SAMPLES, THE BROKEN PORTION OF THE RIB WAS DETACHED. PROBABLE ROOT CAUSE: THE DAMAGE OBSERVED IS LIKELY A RESULT OF A COMPONENT JAM IN THE ASSEMBLY MACHINE. ONCE A PART IS CAUGHT OUTSIDE ITS PATH, EACH PASSING PLUNGER ROD IS THEN POTENTIALLY DAMAGED BY THE JAMMED COMPONENT. ONE OF THE COMMON CAUSES OF JAMS IS A MISALIGNMENT OF THE COMPONENT GUIDE. INVESTIGATION REVEALED THAT THIS ASSEMBLY MACHINE DOES NOT HAVE AN ALIGNMENT PIECE THAT IS PRESENT ON OTHER MACHINES THAT HELPS TO REDUCE THE OCCURRENCE OF JAMS BY ENSURING CONSTANT GUIDE ALIGNMENT. PREVENTIVE ACTIONS: ALIGNMENT PIECE WILL BE INSTALLED AT THE PLUNGER ROD GUIDES TO ENSURE ALIGNMENT DURING ASSEMBLY ON THIS MACHINE. COMPLAINTS WILL BE TRACKED AND TENDED FOR THIS DEFECT ON THIS MANUFACTURING LINE FOLLOWING IMPLEMENTATION. INFORMATION WILL BE CAPTURED ON TREND REPORTS AND MONITORED. OUR BUSINESS REGULARLY REVIEWS THE COLLECTED DATA FOR IDENTIFICATION OF TRENDS.

Additional Manufacturer Narrative · 1

DATE OF EVENT: UNKNOWN. THE DATE RECEIVED BY MANUFACTURER HAS BEEN USED FOR THIS FIELD. MEDICAL DEVICE EXPIRATION DATE: UNKNOWN. A DEVICE EVALUATION IS ANTICIPATED, BUT HAS NOT YET BEGUN. UPON COMPLETION OF THE INVESTIGATION, A SUPPLEMENTAL REPORT WILL BE FILED.

Description of Event or Problem · 1

IT WAS REPORTED THAT THE PLUNGERS ON BD¿ SLIP TIP SYRINGE(S) WERE BROKEN PRIOR TO USE. THERE WAS NO REPORT OF INJURY OR MEDICAL INTERVENTIONS.

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
920405 BD¿ SLIP TIP SYRINGE SYRINGE FMF BECTON DICKINSON MEDICAL SYSTEMS 7002731 50382903044165

Patients

Seq Age Sex Outcome Treatment
1 Other