FDA Adverse Event Malfunction Summary report: N

2.5MM DRILL BIT/QC/GOLD/110MM

MDR report key: 6825371 · Received August 28, 2017

Report

Report Number
1719045-2017-10851
Event Type
Malfunction
Date Received
August 28, 2017
Date of Event
August 7, 2017
Report Date
August 8, 2017
Manufacturer
SYNTHES MONUMENT
Product Code
HWE
UDI-DI
10886982186317
PMA / PMN Number
EXEMPT
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
NJ, US
Reporter Occupation
OTHER

Narratives

Additional Manufacturer Narrative · 1

ADDITIONAL PATIENT IDENTIFIER: (B)(6). PATIENT WEIGHT NOT AVAILABLE FOR REPORTING. ADDITIONAL PRODUCT CODES: GFF, GFA, HSZ. DEVICE IS AN INSTRUMENT AND IS NOT IMPLANTED/EXPLANTED. SUBJECT DEVICE HAS BEEN RECEIVED AND IS CURRENTLY IN THE EVALUATION PROCESS. DHR REVIEW FOR PART #310.25, SYNTHES LOT#U211802. NO NCRS WERE GENERATED DURING PRODUCTION. REVIEW OF THE DEVICE HISTORY RECORD SHOWED THAT THERE WERE NO ISSUES DURING THE MANUFACTURE OF THIS PRODUCT THAT WOULD CONTRIBUTE TO THIS COMPLAINT CONDITION. RELEASE TO WAREHOUSE DATE: 13-NOV-2014, 14-NOV-2014. SUPPLIER: (B)(4). DEVICE WAS USED FOR TREATMENT, NOT DIAGNOSIS. IF INFORMATION IS OBTAINED THAT WAS NOT AVAILABLE FOR THE INITIAL MEDWATCH, A FOLLOW-UP MEDWATCH WILL BE FILED AS APPROPRIATE.

Additional Manufacturer Narrative · 1

UPDATED INFORMATION: CONCOMITANT DEVICE REPORTED/ADDED. THERAPY DATE IS UNKNOWN. DEVICE USED FOR TREATMENT, NOT DIAGNOSIS. IF INFORMATION IS OBTAINED THAT WAS NOT AVAILABLE FOR THE INITIAL MEDWATCH, A FOLLOW-UP MEDWATCH WILL BE FILED AS APPROPRIATE. (B)(4).

Additional Manufacturer Narrative · 1

CUSTOMER QUALITY COMPLETED AN INVESTIGATION OF THE RETURNED DEVICE. THE 310.25, LOT NUMBER U211802, 2.5MM DRILL BIT/QC/GOLD/110MM WAS RETURNED WITH A BROKEN DRILL BIT TIP. APPROXIMATELY 18 MM OF THE DRILL BIT TIP IS BROKEN OFF AND THE FRAGMENT WAS RETURNED. THIS COMPLAINT IS CONFIRMED. A VISUAL INSPECTION, DHR REVIEW, AND DRAWING REVIEW WERE PERFORMED AS PART OF THIS INVESTIGATION. WHETHER THIS COMPLAINT CAN BE REPLICATED AT CUSTOMER QUALITY (CQ) IS NOT APPLICABLE FOR THIS COMPLAINT CONDITION AS THE RETURNED DEVICE ALREADY HAS A BROKEN TIP. THE 310.25 2.5MM DRILL BIT/QC/GOLD/110MM IS AN INSTRUMENT ROUTINELY USED TO PREDRILL BONE FOR SCREWS. THE DEVICE WAS RETURNED AND IT WAS REPORTED THAT "THE DRILL BIT BROKE" THIS CONDITION IS CONFIRMED; THE INSTRUMENT WAS RETURNED WITH A BROKEN DRILL BIT TIP. APPROXIMATELY 18 MM OF THE DRILL BIT TIP IS BROKEN OFF AND THE FRAGMENT WAS RETURNED. ALTHOUGH A DEFINITIVE ROOT CAUSE COULD NOT BE DETERMINED, IT IS LIKELY THAT THIS COMPLAINT CONDITION WAS DUE TO EXCESSIVE FORCE, EXPOSURE TO DENSE BONE AND/OR CONSISTENT USE AND CUMULATIVE WEAR OVER THE PART'S LIFETIME, CAUSING MATERIAL FATIGUE AND BREAKAGE. DHR REVIEW FOR PART #310.25, SYNTHES LOT#U211802 NO NCRS WERE GENERATED DURING PRODUCTION. REVIEW OF THE DEVICE HISTORY RECORD SHOWED THAT THERE WERE NO ISSUES DURING THE MANUFACTURE OF THIS PRODUCT THAT WOULD CONTRIBUTE TO THIS COMPLAINT CONDITION. DRAWING WAS REVIEWED AND DETERMINED TO BE SUITABLE FOR THE INTENDED DESIGN, APPLICATION AND DIMENSIONAL CONFORMITY WHEN USED AS RECOMMENDED. A DCRM REVIEW AND/OR OCCURRENCE RATE CALCULATION MUST BE PERFORMED FOR ALL COMPLAINT PARTS WHICH RESULTED IN A CLASSIFICATION OF SERIOUS INJURY THAT WERE NOT GENERATED FROM A LITERATURE ARTICLE. THEREFORE, NO DCRM CALCULATION WILL BE PERFORMED FOR THIS COMPLAINT. DEVICE WAS USED FOR TREATMENT, NOT DIAGNOSIS. IF INFORMATION IS OBTAINED THAT WAS NOT AVAILABLE FOR THE INITIAL MEDWATCH, A FOLLOW-UP MEDWATCH WILL BE FILED AS APPROPRIATE.

Description of Event or Problem · 1

IT WAS REPORTED THAT DURING A LEFT FEMORAL HEMIARTHROPLASTY ON (B)(6) 2017, THE DRILL BIT BROKE. THE SURGEON REMOVED THE FRAGMENTS AND THE X-RAY CONFIRMED ALL FRAGMENTS WERE RETRIEVED. THERE WAS AN APPROXIMATE 60-MINUTE SURGICAL DELAY. ANOTHER DRILL BIT WAS AVAILABLE. THE PROCEDURE WAS COMPLETED SUCCESSFULLY AND PATIENT OUTCOME REPORTED AS STABLE. THIS REPORT IS FOR ONE (1) 2.5MM DRILL BIT. THIS IS REPORT 1 OF 1 FOR (B)(4).

Description of Event or Problem · 1

UPDATE:9/6/17- MAUDE REPORT- MW5071682 RECEIVED VIA EMAIL INTO CUSTOMER QUALITY. FACILITY CONTACT NAME, TITLE AND PHONE NUMBER ADDED TO COMPLAINT FOR (B)(6). LOT # IN REPORT IS 0211802 BUT LOT # U211802 IS CONFIRMED ON PRODUCT PICTURES. NARRATIVE IN REPORT REPORTS 2.0MM DRILL BIT BROKE BUT PER JDE PART # 310.25, IT WAS A 2.5MM DRILL BIT. CONCOMITANT DEVICE REPORTED: DRILL (UNKNOWN PART AND LOT NUMBER, QUANTITY X1).

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
603941 2.5MM DRILL BIT/QC/GOLD/110MM INSTR,SURGICAL,ORTHOPEDIC,AC- POWERED MOTOR/ACCESS & ATTACH HWE SYNTHES MONUMENT U211802 10886982186317

Patients

Seq Age Sex Outcome Treatment
1 74 YR