FDA Adverse Event Malfunction Summary report: N

5.0MM FLEXIBLE SHAFT

MDR report key: 6342927 · Received February 20, 2017

Report

Report Number
9612488-2017-10061
Event Type
Malfunction
Date Received
February 20, 2017
Report Date
January 24, 2017
Manufacturer
SYNTHES BETTLACH
Product Code
HTO
UDI-DI
10886982194114
PMA / PMN Number
EXEMPT
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
AR, US
Reporter Occupation
OTHER

Narratives

Additional Manufacturer Narrative · 1

DEVICE WAS USED FOR TREATMENT, NOT DIAGNOSIS ADDITIONAL NARRATIVE: A PRODUCT INVESTIGATION WAS PERFORMED. ONE 5.0MM FLEXIBLE SHAFT (PART NUMBER 352.040 / LOT NUMBER 2090792) WAS RECEIVED WITH THE COMPLAINT CATEGORY OF ¿BROKEN: TIP BROKEN PROCEDURAL STEP UNKNOWN.¿ IT WAS REPORTED THAT A 5.0MM FLEXIBLE SHAFT WAS FOUND BROKEN AT THE TIP. IT IS UNKNOWN WHEN THE SHAFT BROKE. IT WAS NOT RECOGNIZED AS BROKEN DURING THE PROCEDURE. THE COMPLAINT CONDITION IS CONFIRMED AS THE FLEXIBLE SHAFT WAS RECEIVED WITH ONE OF THE FOUR DISTAL PRONGS BROKEN OFF. THE TRANSVERSE BREAK IS LOCATED APPROXIMATELY 2.75MM DISTAL TO THE BASE OF THE PRONG. THE BROKEN PORTION WAS NOT RECEIVED. THE BALANCE OF THE DEVICE SHOWS WEAR CONSISTENT WITH SUBSTANTIAL USE OVER THE DEVICES APPROXIMATE LIFESPAN OF 12.75 YEARS. NO DEFINITIVE ROOT CAUSE WAS ABLE TO BE DETERMINED AS THE DEVICE WAS FOUND IN THIS CONDITION AFTER STERILE PROCESSING. THUS, THE CIRCUMSTANCES AT THE TIME OF THE ISSUE ARE UNKNOWN. THE TRANSVERSE BREAK OF THE DISTAL PRONG IS CONSISTENT WITH ACCUMULATED EXPOSURE (FATIGUE) AND/OR A SINGLE HIGH FORCE EXPOSURE TO LATERAL FORCE WHICH EXCEEDED THE YIELD STRENGTH. A DEVICE HISTORY RECORD (DHR) REVIEW, VISUAL INSPECTION, AND DRAWING REVIEW WERE PERFORMED AS PART OF THIS INVESTIGATION. THE RETURNED PART WAS DETERMINED TO BE SUITABLE FOR THE INTENDED USE WHEN EMPLOYED AND MAINTAINED AS RECOMMENDED. IF INFORMATION IS OBTAINED THAT WAS NOT AVAILABLE FOR THE INITIAL MEDWATCH, A FOLLOW-UP MEDWATCH WILL BE FILED AS APPROPRIATE.

Additional Manufacturer Narrative · 1

DEVICE WAS USED FOR TREATMENT, NOT DIAGNOSIS. PATIENT WEIGHT IS NOT AVAILABLE FOR REPORTING. EVENT DATE: UNKNOWN. IMPLANT AND EXPLANT DATES: DEVICE IS AN INSTRUMENT AND IS NOT IMPLANTED/EXPLANTED. THE SUBJECT DEVICE HAS BEEN RECEIVED AND IS CURRENTLY UNDERGOING INVESTIGATION. A DEVICE HISTORY RECORD REVIEW WAS PERFORMED FOR THE SUBJECT DEVICE LOT. MANUFACTURER: SYNTHES (B)(4). DATE OF MANUFACTURE DATE: MAR 31, 2004. THE REVIEW SHOWED THAT THERE WERE NO ISSUES DURING THE MANUFACTURE OF THE PRODUCT THAT WOULD CONTRIBUTE TO THIS COMPLAINT CONDITION. NO NON-CONFORMANCES WERE GENERATED DURING THE PRODUCTION OF THE SUBJECT DEVICE. IF INFORMATION IS OBTAINED THAT WAS NOT AVAILABLE FOR THE INITIAL MEDWATCH, A FOLLOW-UP MEDWATCH WILL BE FILED AS APPROPRIATE.

Description of Event or Problem · 1

IT WAS REPORTED THAT THE 5.0MM FLEXIBLE SHAFT WAS FOUND BROKEN AT THE TIP. THIS WAS DISCOVERED AT STERILE PROCESSING POST-PROCEDURE (CAPTURED IN COMPLAINT (B)(4)) AND AFTER IT WAS CLEANED. IT IS UNKNOWN WHEN THE SHAFT BROKE. IT WAS NOT RECOGNIZED AS BROKEN DURING THE PROCEDURE. AT THE TIME IT WAS DISCOVERED BROKEN, THERE WAS NO KNOWN PATIENT INVOLVEMENT. THIS REPORT IS 1 OF 1 FOR (B)(4).

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
125552 5.0MM FLEXIBLE SHAFT REAMER HTO SYNTHES BETTLACH 2090792 10886982194114

Patients

Seq Age Sex Outcome Treatment
1