FDA Adverse Event Injury Summary report: N

4.2MM THREE-FLUTED DRILL BIT QC/330MM/100MM CALIBRATION

MDR report key: 6218503 · Received January 3, 2017

Report

Report Number
9612488-2017-10003
Event Type
Injury
Date Received
January 3, 2017
Date of Event
December 6, 2016
Report Date
December 7, 2016
Manufacturer
SYNTHES BETTLACH
Product Code
HTW
UDI-DI
07611819760899
PMA / PMN Number
EXEMPT
Adverse Event
Yes
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
US
Reporter Occupation
PHYSICIAN

Narratives

Additional Manufacturer Narrative · 1

ADDITIONAL DEVICE PRODUCT CODE USED FSM. DEVICE IS AN INSTRUMENT AND IS NOT IMPLANTED / EXPLANTED. DEVICE IS EXPECTED TO BE RETURNED FOR MANUFACTURER REVIEW/INVESTIGATION, BUT HAS NOT BEEN RECEIVED YET. (B)(6). DEVICE HISTORY RECORDS REVIEW WAS COMPLETED FOR PART# 03.010.061, LOT# L000580. MANUFACTURING LOCATION: (B)(4), MANUFACTURING DATE: JUN 24, 2016. NO NON CONFORMANCE REPORTS WERE GENERATED DURING PRODUCTION. REVIEW OF THE DEVICE HISTORY RECORDS SHOWED THAT THERE WERE NO ISSUES DURING THE MANUFACTURE OF THE PRODUCT THAT WOULD CONTRIBUTE TO THIS COMPLAINT CONDITION. THE INVESTIGATION COULD NOT BE COMPLETED; NO CONCLUSION COULD BE DRAWN, AS NO PRODUCT WAS RECEIVED. DEVICE WAS USED FOR TREATMENT, NOT DIAGNOSIS. IF INFORMATION IS OBTAINED THAT WAS NOT AVAILABLE FOR THE INITIAL MEDWATCH, A FOLLOW-UP MEDWATCH WILL BE FILED AS APPROPRIATE.

Additional Manufacturer Narrative · 1

ADDITIONAL NARRATIVE: A PRODUCT INVESTIGATION WAS COMPLETED: THE DRILL BIT IS BROKEN AS DESCRIBED IN THE COMPLAINT DESCRIPTION. THE BROKEN TIP PART, APPROXIMATELY 10 MM, IS MISSING. THERE ARE DIFFERENT NICKS AND STRIATION SIGNS ALONG THE FLUTE. OUR INVESTIGATION SHOWS THAT THE DRILL BIT IS BROKEN AS DESCRIBED IN THE COMPLAINT DESCRIPTION. BECAUSE OF THE BREAKAGE THIS COMPLAINT IS RATED AS CONFIRMED. THE MANUFACTURING REVIEW SHOWS THAT THE PRODUCTION PROCEDURE WAS ACCORDING TO THE SPECIFICATIONS AND THERE WERE NO ISSUES THAT WOULD CONTRIBUTE TO THIS COMPLAINT CONDITION. AS INDICATED IN THE MANUFACTURING DOCUMENTS THE CORRECT MATERIAL (440A) WAS USED AND THE HARDNESS WAS IN SPECIFICATION. THE MICROSCOPIC VIEW, WITH A MAGNIFICATION OF 10X, OF THE BROKEN SURFACE SHOWS A HOMOGENOUS SURFACE WHAT INDICATES MATERIAL CONFORMITY. WE ARE NOT ABLE TO DETERMINE THE EXACT CAUSE OF THIS OCCURRENCE DUE TO MISSING DETAILED CLINICAL INFORMATION AND MISSING BROKEN PART. IT IS LIKELY THAT A MECHANICAL OVERLOAD SITUATION DURING USE COULD LEAD TO THE BREAKAGE. BECAUSE OF THE DAMAGE, THE COMPLAINT RELEVANT DIMENSIONS CANNOT BE CHECKED FOR DIMENSIONAL ACCURACY OF THE VALID MANUFACTURING SPECIFICATIONS. FINALLY, WE CONCLUDE THAT THE CAUSE OF FAILURE IS NOT DUE TO ANY MANUFACTURING NON-CONFORMANCES. NO PRODUCT FAULT COULD BE DETECTED. DEVICE WAS USED FOR TREATMENT, NOT DIAGNOSIS. IF INFORMATION IS OBTAINED THAT WAS NOT AVAILABLE FOR THE INITIAL MEDWATCH, A FOLLOW-UP MEDWATCH WILL BE FILED AS APPROPRIATE.

Additional Manufacturer Narrative · 1

THE DEVICE HAS BEEN RECEIVED AND THE PRODUCT EVALUATION IS IN PROGRESS. NO CONCLUSION CAN BE DRAWN. DEVICE WAS USED FOR TREATMENT, NOT DIAGNOSIS. IF INFORMATION IS OBTAINED THAT WAS NOT AVAILABLE FOR THE INITIAL MEDWATCH, A FOLLOW-UP MEDWATCH WILL BE FILED AS APPROPRIATE.

Description of Event or Problem · 1

DEVICE REPORT FROM SYNTHES EUROPE REPORTS AN EVENT IN (B)(6) AS FOLLOW: IT WAS REPORTED THAT ON (B)(6) 2016, THE DRILL BIT BROKE DURING THE SURGERY, AND REMAINED INSIDE THE PATIENT THROUGH THE NAIL IN THE CANAL. THE SURGEON DECIDED NOT TO REMOVE THE PRODUCT. NO PROLONGATION OF THE SURGERY WAS REPORTED. PATIENT OUTCOME REPORTED AS STABLE. PROCEDURE WAS COMPLETED SUCCESSFULLY. CONCOMITANT PART: NAIL (PART# 04.013.448, QUANTITY 1). THIS REPORT IS FOR ONE (1) THREE FLUTED DRILL BIT. THIS IS REPORT 1 OF 1 FOR (B)(4).

Description of Event or Problem · 1

AS PER VISUAL INSPECTION ONLY THE TIP BROKE OFF FROM THE DEVICE AND REMAINED IN THE PATIENT'S BODY.

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
862 4.2MM THREE-FLUTED DRILL BIT QC/330MM/100MM CALIBRATION BIT, DRILL HTW SYNTHES BETTLACH L000580 07611819760899

Patients

Seq Age Sex Outcome Treatment
1 Required Intervention PART# 04.013.448, LOT # UNKNOWN, QUANTITY 1