FDA Adverse Event Malfunction Summary report: N

FULL-SIZE LID W/RETENTION PLATE SILVER

MDR report key: 6029699 · Received October 14, 2016

Report

Report Number
2916714-2016-00848
Event Type
Malfunction
Date Received
October 14, 2016
Date of Event
September 14, 2016
Report Date
October 30, 2017
Manufacturer
AESCULAP AG
Product Code
FRG
PMA / PMN Number
K053389
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
JA
Reporter Occupation
OTHER

Narratives

Additional Manufacturer Narrative · 0

(B)(4) (IMPORTER) IS SUBMITTING THIS REPORT ON BEHALF OF (B)(4) (MANUFACTURER). EXEMPTION NUMBER: E2014018. MANUFACTURING SITE EVALUATION: EVALUATION ON-GOING.

Description of Event or Problem · 0

COUNTRY OF COMPLAINT: JAPAN. IT WAS REPORTED THAT WHILE PREPARING FOR A TOTAL KNEE ARTHROPLASTY SURGERY, WHEN OPENING THE COVER TO USE INSTRUMENTS THE FILTER WITH THE HOLDER DROPPED INSIDE THE CONTAINER. THERE WAS A TWO-HOUR DELAY IN SURGERY IN ORDER TO COMPLETE A STERILIZATION ON THE INSTRUMENTS. THE PROCEDURE WAS COMPLETED WITHOUT ANY HARM TO THE PATIENT.

Additional Manufacturer Narrative · 1

THE COMPONENTS HAVE BEEN EXAMINED VISUALLY AND MICROSCOPICALLY WITH A KEYENCE VHX-5000 DIGITAL MICROSCOPE AND A (B)(6). WE MADE A VISUAL INSPECTION OF THE INLAY SHEET JK100240. HERE WE FOUND A BENT NOSE. ADDITIONALLY WE MADE A VISUAL INSPECTION OF THE CONTAINERS LOWER COVER SILVER JK489200. HERE WE FOUND BENT EDGES, A VISIBLY DAMAGED EDGE AND OTHER VISIBLE DAMAGES. FURTHERMORE WE FOUND A BENT AND LOOSE LOCKING BOLT JK221224. ON THE OPPOSITE SIDE WE FOUND CRACKS. ADDITIONALLY, WE FOUND A DEFORMED COVER. WE MADE A VISUAL INSPECTION OF THE HOUSING MOUNTED JK100950. HERE WE FOUND VISIBLY DAMAGED PINS AND A VISIBLY DAMAGED SURFACE. ADDITIONALLY WHEN ASSEMBLING THE FILTER RETENTION PLATE JK100 AT THE UNDAMAGED LOCKING BOLT JK221224. HERE WE FOUND A GAP THAT IS TOO WIDE. THE ROOT CAUSE OF THE PROBLEM IS MOST PROBABLY USAGE RELATED. WE ASSUME THAT THE DAMAGES AT THE INLAY SHEET JK100240, CONTAINER LOWER COVER JK489200, LOCKING BOLT JK221224 AND HOUSING MOUNTED JK100950 WERE CAUSED BY IMPROPER HANDLING. THERE IS THE POSSIBILITY THAT THE DEFORMED COVER WAS CAUSED BY VACUUM DAMAGE DUE TO INADEQUATE PRESSURE EQUALIZATION. THE GAP BETWEEN THE FILTER RETENTION PLATE JK100 AND THE CONTAINER LOWER COVER WAS PROBABLY CONTRIBUTED TO BY THE DEFORMED COVER. FURTHERMORE, DUE TO THE QUALITY STANDARD, A PRODUCTION ERROR OR MATERIAL DEFECT CAN BE EXCLUDED. NO CAPA IS NECESSARY.

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
682358 FULL-SIZE LID W/RETENTION PLATE SILVER STERILE TECHNOLOGY FRG AESCULAP AG JK489

Patients

Seq Age Sex Outcome Treatment
1 72 YR Other