FULL-SIZE LID W/RETENTION PLATE SILVER
Report
- Report Number
- 2916714-2016-00848
- Event Type
- Malfunction
- Date Received
- October 14, 2016
- Date of Event
- September 14, 2016
- Report Date
- October 30, 2017
- Manufacturer
- AESCULAP AG
- Product Code
- FRG
- PMA / PMN Number
- K053389
- Product Problem
- Yes
- Report Source
- Manufacturer report
- Reporter Location
- JA
- Reporter Occupation
- OTHER
Narratives
(B)(4) (IMPORTER) IS SUBMITTING THIS REPORT ON BEHALF OF (B)(4) (MANUFACTURER). EXEMPTION NUMBER: E2014018. MANUFACTURING SITE EVALUATION: EVALUATION ON-GOING.
COUNTRY OF COMPLAINT: JAPAN. IT WAS REPORTED THAT WHILE PREPARING FOR A TOTAL KNEE ARTHROPLASTY SURGERY, WHEN OPENING THE COVER TO USE INSTRUMENTS THE FILTER WITH THE HOLDER DROPPED INSIDE THE CONTAINER. THERE WAS A TWO-HOUR DELAY IN SURGERY IN ORDER TO COMPLETE A STERILIZATION ON THE INSTRUMENTS. THE PROCEDURE WAS COMPLETED WITHOUT ANY HARM TO THE PATIENT.
THE COMPONENTS HAVE BEEN EXAMINED VISUALLY AND MICROSCOPICALLY WITH A KEYENCE VHX-5000 DIGITAL MICROSCOPE AND A (B)(6). WE MADE A VISUAL INSPECTION OF THE INLAY SHEET JK100240. HERE WE FOUND A BENT NOSE. ADDITIONALLY WE MADE A VISUAL INSPECTION OF THE CONTAINERS LOWER COVER SILVER JK489200. HERE WE FOUND BENT EDGES, A VISIBLY DAMAGED EDGE AND OTHER VISIBLE DAMAGES. FURTHERMORE WE FOUND A BENT AND LOOSE LOCKING BOLT JK221224. ON THE OPPOSITE SIDE WE FOUND CRACKS. ADDITIONALLY, WE FOUND A DEFORMED COVER. WE MADE A VISUAL INSPECTION OF THE HOUSING MOUNTED JK100950. HERE WE FOUND VISIBLY DAMAGED PINS AND A VISIBLY DAMAGED SURFACE. ADDITIONALLY WHEN ASSEMBLING THE FILTER RETENTION PLATE JK100 AT THE UNDAMAGED LOCKING BOLT JK221224. HERE WE FOUND A GAP THAT IS TOO WIDE. THE ROOT CAUSE OF THE PROBLEM IS MOST PROBABLY USAGE RELATED. WE ASSUME THAT THE DAMAGES AT THE INLAY SHEET JK100240, CONTAINER LOWER COVER JK489200, LOCKING BOLT JK221224 AND HOUSING MOUNTED JK100950 WERE CAUSED BY IMPROPER HANDLING. THERE IS THE POSSIBILITY THAT THE DEFORMED COVER WAS CAUSED BY VACUUM DAMAGE DUE TO INADEQUATE PRESSURE EQUALIZATION. THE GAP BETWEEN THE FILTER RETENTION PLATE JK100 AND THE CONTAINER LOWER COVER WAS PROBABLY CONTRIBUTED TO BY THE DEFORMED COVER. FURTHERMORE, DUE TO THE QUALITY STANDARD, A PRODUCTION ERROR OR MATERIAL DEFECT CAN BE EXCLUDED. NO CAPA IS NECESSARY.
Devices
| Seq | Brand | Generic | Product Code | Manufacturer | Model | Lot | UDI-DI |
|---|---|---|---|---|---|---|---|
| 682358 | FULL-SIZE LID W/RETENTION PLATE SILVER | STERILE TECHNOLOGY | FRG | AESCULAP AG | JK489 |
Patients
| Seq | Age | Sex | Outcome | Treatment |
|---|---|---|---|---|
| 1 | 72 YR | Other |