9NM TORQUE LIMITER SET SCREWDRIVER
Report
- Report Number
- 3005180920-2015-00339
- Event Type
- Malfunction
- Date Received
- December 23, 2015
- Date of Event
- November 24, 2015
- Report Date
- March 23, 2016
- Manufacturer
- MEDACTA INTERNATIONAL SA
- Product Code
- LXH
- Product Problem
- Yes
- Report Source
- Manufacturer report
- Reporter Occupation
- OTHER
Narratives
ON (B)(6) 2016 IT WAS PREPARED A FINAL REPORT WITH THE INFORMATION ALREADY SUBMITTED IN THE INITIAL REPORT. ON (B)(6) 2016 THE REPORT WAS SENT TO THE INITIAL REPORTER AND THE CASE WAS CLOSED.
ON (B)(4) 2015 BY THE R&D PROJECT MANAGER PERFORMED A VISUAL INSPECTION OF THE RETRIEVED ITEM: THE INSTRUMENT LOOKS IN GOOD CONDITIONS, BOTH ON THE IMPLANT SIDE (HEX KEY) AND ON THE HANDLE INTERFACE. THE INSTRUMENT HAS BEEN TESTED ON A SAMPLE IMPLANT (PEDICLE SCREW+ROD+SETSCREW) TOGETHER WITH A T-HANDLE ((B)(4)) AND A COUNTER TORQUE ((B)(4)) AS PER SURGICAL TECHNIQUE. THE INSTRUMENT WORKS PROPERLY, THE TORQUE LIMITING MODULE SLIPS AND "CLICKS" AS EXPECTED WHEN 9NM TOQUE IS REACHED. EVEN WITH MULTIPLE TIGHTENING ACTIONS THE INSTRUMENT WORKS SMOOTHLY AND BOTH SETSCREW AND PEDICLE SCREW ARE NOT DAMAGED. FROM A DIMENSIONAL AND FUNCTIONAL POINT OF VIEW, THE INSTRUMENT IS CONFORM. IT IS LIKELY THAT THE DESCRIBED EVENT OCCURRED BECAUSE OF A MALPOSITIONING OF THE SETSCREW ON THE PEDICLE SCREW HEAD (MISALIGNMENT). IN SUCH CASES, WHEN THE USER TRIES TO TIGHTEN IT, THE SCREW CROSS-THREADS AND GET DAMAGED BEFORE REACHING THE 9NM, THEREFORE THE WHICH LED TO CROSS THREADING. IN SUCH CASES, THE DRIVER DOESN'T "CLICKS" AND MIGHT APPEAR FAULTY. INSTRUMENTS ARE PROVIDED TO HELP THE SURGEON ACHIEVING A PROPER SETSCREW ALIGNMENT (E.G. ENHANCED SETSCREW DRIVER (B)(4), ONE-STEP REDUCER (B)(4)). AND THE SURGEON SHOULD ALWAYS VERIFY (VISUALLY AND FUNCTIONALLY) IF A SETSCREW IS PROPERLY ALIGNED BEFORE FINAL TIGHTENING. THEREFORE THE EVENT CAN BE DEFINED AS USER ERROR. BATCH REVIEW PERFORMED ON 18 DECEMBER 2015: LOT 1410995: (B)(4) ITEM MANUFACTURED AND RELEASED ON 23 JULY 2014. NO ANOMALIES FOUND RELATED TO THE PROBLEM. PEDICLE SCREW 6X50 + SET SCREW; CODE (B)(4) LOT. 122869 ((B)(4)): (B)(4) ITEMS MANUFACTURED AND RELEASED ON 02 AUGUST 2012. EXPIRATION DATE: 2017-06-30. NO ANOMALIES FOUND RELATED TO THE PROBLEM. TO DATE, (B)(4) ITEMS OF THE SAME LOT HAVE BEEN ALREADY SOLD WITHOUT ANY SIMILAR REPORTED EVENT.
THE SURGEON HAD DIFFICULTIES DURING THE SURGERY WITH THE TORQUE LIMITER SCREWDRIVER. THIS LEAD TO HIM STRIPPING A PEDICLE SCREW AND TWO SET SCREWS. THE PEDICLE SCREW (03.50.019 LOT 122869) HAD TO BE EXPLANTED AND A NEW ONE WAS USED. ALL OF THE SET SCREWS WERE PUT INTO A CUP SO THE EXACT REFERENCE AND LOT NUMBERS CANNOT BE CONFIRMED. THE SALES AGENT HAD A SECOND TORQUE LIMITER SCREWDRIVER IN THE SET WHICH WAS USED TO COMPLETE THE SURGERY SUCCESSFULLY. THERE ARE NO X-RAYS AVAILABLE. THE PRODUCTS WILL BE RETURNED.
Devices
| Seq | Brand | Generic | Product Code | Manufacturer | Model | Lot | UDI-DI |
|---|---|---|---|---|---|---|---|
| 850437 | 9NM TORQUE LIMITER SET SCREWDRIVER | SURGICAL INSTRUMENT FOR SPINE | LXH | MEDACTA INTERNATIONAL SA | 1410995 |
Patients
| Seq | Age | Sex | Outcome | Treatment |
|---|---|---|---|---|
| 1 | 58 YR | Other |