FDA Adverse Event Malfunction Summary report: N

XPS® BLADE

MDR report key: 5267426 · Received December 4, 2015

Report

Report Number
1045254-2015-00410
Event Type
Malfunction
Date Received
December 4, 2015
Date of Event
November 11, 2015
Report Date
November 11, 2015
Manufacturer
MEDTRONIC XOMED INC.
Product Code
EQJ
PMA / PMN Number
EXEMPT
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
CA, US
Reporter Occupation
PHYSICIAN

Narratives

Additional Manufacturer Narrative · 1

DEVICE RETURNED TO MANUFACTURER: 01/11/2016. THE DEVICE WAS RECEIVED FOR PRODUCT ANALYSIS. CONDITION UPON RECEIPT: 1 UN-SEALED SAMPLE, PART NUMBER 1884005, FROM LOT NUMBER 0 209773942 RECEIVED; THERE WAS EVIDENCE OF BIOLOGICAL CONTAMINANTS [BASED OFF OF THE REACTIVITY WITH HYDROGEN PEROXIDE]. EQUIPMENT USED: MICROSCOPE (ZEISS STEMI 2000C BETWEEN 0, 65 TO 5, 0 MAGNIFICATION SETTINGS), CALIPERS. EVALUATION: WHEN COMPARED TO THE ASSEMBLY DRAWING, VISUALLY THE TIP OF THE INNER BLADE WAS BROKE OFF WHICH WOULD HAVE RESULTED IN THE REPORTED EVENT. THE TIP WAS RETURNED AND MEASURED 0.22¿ LONG. THE BREAK POINT CORRESPONDS TO THE FIRST PROXIMAL VALLEY OF THE INNER BLADE TOOTH. WHEN VIEWED UNDER MAGNIFICATION, THERE WAS DAMAGE TO THE HUBS THAT IS CONSISTENT WITH IMPROPER LOADING - DIMPLES ON THE FRONT HUB PRIOR TO THE LOCKING AREA CAUSED BY THE HANDPIECE LOCKING MECHANISM; LOCKING AREA DAMAGE CAUSED BY THE BACK SIDE OF THE FRONT COLLET OF THE HANDPIECE; AND DAMAGE TO THE INNER HUB CHEVRONS CAUSED BY THE HANDPIECE DRIVE MECHANISM. THE INSTRUCTIONS FOR USE HAS DETAILED INSTRUCTIONS FOR PROPERLY LOADING A BUR/BLADE INTO THE HANDPIECE. THE IMPROPERLY LOADED BLADE MAY HAVE CONTRIBUTED TO THE MALFUNCTION. THE DEFORMATION OF THE BREAK IS CONSISTENT WITH THE INNER TIP CONTACTING THE OUTER TIP DURING USE. FOR THIS BREAK TO OCCUR, THE TIP WOULD HAVE TO BE DEFORMED OR BECOME DEFORMED AND / OR COME IN CONTACT WITH AN UNAPPROVED MATERIAL. THE MOST PROBABLE CAUSE OF THE EVENT IS RELATED TO OPERATIONAL CONTEXT. METHOD ¿ ACTUAL DEVICE EVALUATED; LABELING EVALUATION; MICROSCOPIC INSPECTION. RESULTS ¿ DEFORMATION PROBLEM; FRACTURE PROBLEM. CONCLUSION ¿ OPERATIONAL CONTEXT CAUSED OR CONTRIBUTED TO EVENT.

Additional Manufacturer Narrative · 1

(B)(4). THE DEVICE HAS NOT BEEN RECEIVED FOR EVALUATION.

Additional Manufacturer Narrative · 1

IF INFORMATION IS PROVIDED IN THE FUTURE, A SUPPLEMENTAL REPORT WILL BE ISSUED.

Description of Event or Problem · 1

IT WAS REPORTED DURING AN ENDOSCOPIC SINUS SURGERY,WHILE USING THE SILVER BULLET BLADE, IT BROKE OFF MID USE INSIDE THE PATIENT. FOLLOW-UP WITH THE CUSTOMER REPORTED THE DOCTOR NOTICED THE TIP OF THE BLADE BROKE OFF MID-USE. THE BROKEN PIECE WAS RETRIEVED FROM THE PATIENT. THERE WAS NO PATIENT IMPACT OR INJURY.

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
799322 XPS® BLADE BUR, EAR, NOSE AND THROAT EQJ MEDTRONIC XOMED INC. 1884005 0209773942

Patients

Seq Age Sex Outcome Treatment
1 00075 YR