FDA Adverse Event Malfunction Summary report: N

PLATE, FIXATION, BONE

MDR report key: 5226481 · Received November 16, 2015

Report

Report Number
2520274-2015-17285
Event Type
Malfunction
Date Received
November 16, 2015
Date of Event
October 7, 2015
Report Date
October 12, 2015
Manufacturer
SYNTHES USA
Product Code
HRS
PMA / PMN Number
PK083213
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
WI, US
Reporter Occupation
OTHER HEALTH CARE PROFESSIONAL

Narratives

Additional Manufacturer Narrative · 1

PATIENT INFORMATION IS NOT AVAILABLE FOR REPORTING. THIS REPORT IS FOR ONE (1) UNKNOWN SCREW WITH POSSIBLE PART NUMBERS AS FOLLOWS: PART 206.016: 4.0MM CANCELLOUS BONE SCREW FULLY THREADED/16MM ¿ HRS: PLATE, FIXATION, BONE / HWC: SCREW, FIXATION, BONE ¿ K083213. PART 206.024: 4.0MM CANCELLOUS BONE SCREW FULLY THREADED/24MM ¿ HRS: PLATE, FIXATION, BONE / HWC: SCREW, FIXATION, BONE ¿ K083213. ADDITIONAL PRODUCT CODES FOR THIS REPORT INCLUDE HWC. THE DEVICE BROKE INTRA-OPERATIVELY AND WAS NOT IMPLANTED OR EXPLANTED. PRODUCT INVESTIGATION SUMMARY: THE FOLLOWING DEVICE(S) WERE RECEIVED: 4.0MM CANCELLOUS SCREW (PART # 206.0XX / LOT # UNKNOWN) - QTY: 3, 4.0MM CANCELLOUS SCREW (PART # 206.024 / LOT # UNKNOWN) - QTY: 1, 4.0MM CANCELLOUS SCREW (PART # 206.018 / LOT # UNKNOWN) - QTY: 1. FIVE (5) IMPLANTS WERE RETURNED. TWO (2) SCREWS WERE INTACT AND UNDAMAGED. THE REMAINING THREE SCREWS WERE BROKEN WITH ONLY THE HEADS AND A SMALL PORTION (APPROXIMATELY 5MM) OF THE SHAFT RETURNED. THE NATURE OF THE DEFORMATION/BREAKAGE DID NOT ALLOW FOR AN ACCURATE IDENTIFICATION OF THE SCREW. THE CUTTING EDGES OF THE INTACT SCREWS ARE IN GOOD CONDITION. ALTHOUGH THE EXACT ROOT CAUSE IS UNKNOWN, IT IS LIKELY THAT THE BROKEN SCREWS WERE INSERTED INTO EXCESSIVELY HARD BONE WITHOUT PRE-DRILLING. A VISUAL INSPECTION AND DRAWING REVIEW WERE PERFORMED AS PART OF THIS INVESTIGATION. NO PRODUCT DESIGN ISSUES OR DISCREPANCIES WERE OBSERVED. THIS COMPLAINT IS CONFIRMED. THE ASSOCIATED DRAWING FOR THE DEVICE(S) WAS REVIEWED. NO DRAWING ISSUES OR DISCREPANCIES WERE NOTED. THE DESIGN IS DETERMINED TO BE SUITABLE FOR THE INTENDED USE WHEN EMPLOYED AND MAINTAINED AS RECOMMENDED. PROPER USE AND MAINTENANCE FOR THE DEVICE(S) ARE ADDRESSED IN TECHNIQUE GUIDE. THE DESIGN IS ADEQUATE FOR ITS INTENDED USE WHEN USED AND MAINTAINED AS RECOMMENDED, IT DID NOT CONTRIBUTE TO THE COMPLAINT CONDITION. WITHOUT A VALID PART AND LOT NUMBER, A REVIEW OF THE DEVICE HISTORY RECORDS CANNOT BE REQUESTED. DEVICE USED FOR TREATMENT, NOT DIAGNOSIS. IF INFORMATION IS OBTAINED THAT WAS NOT AVAILABLE FOR THE INITIAL MEDWATCH, A FOLLOW-UP MEDWATCH WILL BE FILED AS APPROPRIATE.

Description of Event or Problem · 1

IT WAS ORIGINALLY REPORTED THAT THE HEADS OF TWO (2) SCREWS POPPED OFF DURING THE INSERTION STAGE OF AN OPEN REDUCTION INTERNAL FIXATION (ORIF) PROCEDURE ON (B)(6), 2015. UPDATED INFORMATION RECEIVED ON NOVEMBER 5, 2015, CONFIRMED THAT IT WAS IN FACT THREE (3) SCREW HEADS THAT SNAPPED DURING THE PROCEDURE. ALL OF THE SCREWS WERE REMOVED WITH NO FRAGMENTS RETAINED IN THE PATIENT. THE PROCEDURE WAS SUCCESSFULLY COMPLETED WITH THE USE OF BACK-UP SCREWS. A ONE (1) TO FIVE (5) DELAY WAS NOTED WITH A PATIENT POST-OPERATIVE STATUS OF "GOOD." THIS REPORT IS FOR ONE (1) UNKNOWN CORTEX SCREW. THIS REPORT IS 3 OF 3 FOR (B)(4).

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
754885 PLATE, FIXATION, BONE HRS SYNTHES USA

Patients

Seq Age Sex Outcome Treatment
1