3009495988-2015-00005
Report
- Report Number
- 3009495988-2015-00005
- Event Type
- Malfunction
- Date Received
- October 7, 2015
- Date of Event
- August 25, 2015
- Report Date
- September 24, 2015
- Removal / Correction Number
- NA
- Product Problem
- Yes
- Report Source
- Manufacturer report
- Reporter Location
- IT
- Reporter Occupation
- OTHER HEALTH CARE PROFESSIONAL
Narratives
ROOT CAUSE WAS UNDER-TORQUED (PRELOAD) FASTENERS AND LOSS OF JOINT TENSION DUE TO THE DEGENERATIVE COMPRESSION OF THE CARBON FIBER FOOTPLATE. REMEDIAL ACTION: A BEARING PLATE WILL BE PLACED BETWEEN THE CARBON FIBER FOOTPLATE AND ANKLE BOX, AND WASHERS WILL BE PLACED UNDER THE FASTENERS ALONG WITH THREAD LOCKER. SINCE THIS FAILURE MODE REPRESENTS A LOW RISK OF INJURY THE CORRECTIVE ACTIONS WILL BE MADE AT THE NEXT ROUTINE SERVICE PERIOD.
DEVICE TO BE RETURNED TO MFR FOR EVAL. BASED ON PREVIOUS SIMILAR MALFUNCTIONS, MFR DETERMINED THAT FASTENERS SHEARED UNDER BENDING STRESSES GREATER THAN THE FATIGUE LOAD OF THE FASTENER (B)(4) CAUSING THE FOOT PLACE TO PARTIALLY SEPARATE FROM THE ANKLE ((B)(4)). FAILURE MODE OF FASTENERS WAS FROM BENDING FATIGUE, HOWEVER ROOT CAUSE ANALYSIS OF FAILURE MODE IS STILL UNDER INVESTIGATION AND RESULTS ARE PENDING COMPLETION OF EVAL. ADDITIONAL INFO FOLLOW-UP WILL BE SUBMITTED WHEN THE FOLLOWING INFO BECOMES AVAILABLE: THIS DEVICE IS CURRENTLY REGISTERED UNDER PROCODE BXB AS INDICATED. THIS DEVICE IS CURRENTLY PENDING 510 (K) APPROVAL UNDER PROCODE PHL. EVAL RESULTS AND CONCLUSION - AS ROOT CAUSE ANALYSIS IS STILL PENDING EVAL. REMEDIAL ACTION - ROOT CAUSE ANALYSIS IS STILL PENDING EVAL. NOTE TO FDA: MDR PREPARED BY DEADLINE, BUT SUBMITTED PAST DEADLINE DATE SINCE PRODUCTION WEBTRADER ACCOUNT IS STILL PENDING ACTIVATION.
THIS EVENT DID NOT LEAD TO AN INJURY AND THERE HAVE BEEN NO INJURIES REPORTED SINCE THE MDR WAS FILED.
[DEVICE #4 SIMILAR TO MDR # 3009495988-2015-00001]. CUSTOMER REPORTED THAT THE MALFUNCTION OCCURRED WHILE WALKING. PHYSICAL THERAPIST NOTICED THAT THE FOOT PLATE HAD COME PARTIALLY SEPARATED FROM THE DEVICE. PHYSICAL THERAPIST WAS ABLE TO LOWER THE PT INTO A CHAIR AND WAS SAFELY REMOVED FROM THE DEVICE. THE PT SUSTAINED NO INJURIES AND NO MEDICAL FOLLOW-UP OR INTERVENTION WAS NEEDED. NO PHYSICAL THERAPISTS, THERAPISTS, OR THIRD PERSONS HAVE BEEN AFFECTED OR INJURED.
Patients
| Seq | Age | Sex | Outcome | Treatment |
|---|---|---|---|---|
| 1 | 43 YR |