FDA Adverse Event Malfunction Summary report: N

2.4/2.7MM VA-LCP BENDING PLIER

MDR report key: 4911954 · Received July 14, 2015

Report

Report Number
9680938-2015-10061
Event Type
Malfunction
Date Received
July 14, 2015
Report Date
May 8, 2015
Manufacturer
SYNTHES TUTTLINGEN
Product Code
HTC
PMA / PMN Number
PEXEMPT
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
GA, US
Reporter Occupation
OTHER

Narratives

Additional Manufacturer Narrative · 1

ADDITIONAL NARRATIVE: DEVICE IS AN INSTRUMENT AND IS NOT IMPLANTED OR EXPLANTED. DEVICE HISTORY REVIEW: MANUFACTURING DATE: SEPTEMBER 6, 2010. REVIEW OF THE DEVICE HISTORY RECORD SHOWED THAT THERE WERE NO ISSUES DURING THE MANUFACTURE OF THE PRODUCT THAT WOULD CONTRIBUTE TO THIS COMPLAINT CONDITION. THE RAW MATERIALS, WHICH WERE DELIVERED AS LOT KR83729 FOR HANDLES AND LOTS 331270, 83508, AND 302203 FOR JAWS, ARE CORRESPONDING TO THE SPECIFICATIONS. THE HARDNESS WAS MEASURED AT THE TIME OF THE MANUFACTURING AT 55.5 HRC FOR 1.4112 AND 47.8-48.5 HRC FOR 1.4021. BOTH WERE FOUND TO BE GOOD. A NON-CONFORMANCE REPORT ABOUT SCRATCHES, GROOVES, AND BLACK STAINS IN THE SURFACE OF THE JAWS WAS CREATED. THIS NONCONFORMITY HAS NO BEARING TO THIS COMPLAINT CONDITION. MANUFACTURING EVALUATION: THE LOWER JAW OF A PAIR OF BENDING PLIERS HAS SHEARED OFF AT THE TIPS. ONLY THE FRONT CLOVER PIN WAS BROKEN OFF. AN INSPECTION OF THE FRONT PIN WAS NOT POSSIBLE AS IT WAS NOT RETURNED; HOWEVER, AS BOTH PINS ARE MACHINED AT THE SAME TIME, IT CAN BE CONCLUDED THAT BOTH ARE DIMENSIONALLY THE SAME. AN INSPECTION OF THE SECOND PIN, IN BOTH WIDTHS, REVEALS THAT THE PINS ARE DIMENSIONALLY CONFORMING. A HARDNESS TEST WAS CARRIED OUT AND REVEALED THAT THE HARDNESS IS APPROXIMATELY 1 HRC OVER THE MAXIMUM LIMIT OF 56 HRC AT 56.8-57.2 HRC. THE HARDNESS AT THE TIME OF MANUFACTURING WAS MEASURED 55.5 HRC. IN THE MEANTIME, THE DEVICE HAS AGED APPROXIMATELY FIVE (5) YEARS AND IT CANNOT BE EXACTLY DETERMINED IF THIS HAS AN EFFECT TO THE HARDNESS. BASED ON EXPERIENCE, JUDGMENT, AND THE AGE OF THE INSTRUMENT, IT WAS CONCLUDED THAT THE DEVICE BROKE DUE TO MISUSE OR TOO MUCH FORCE WAS APPLIED. DEVICE USED FOR TREATMENT, NOT DIAGNOSIS. IF INFORMATION IS OBTAINED THAT WAS NOT AVAILABLE FOR THE INITIAL MEDWATCH, A FOLLOW-UP MEDWATCH WILL BE FILED AS APPROPRIATE.

Description of Event or Problem · 1

IT WAS REPORTED THAT A PAIR OF BENDING PLIERS WAS DISCOVERED TO BE BROKEN DURING STERILE PROCESSING. UPON FURTHER INVESTIGATION, AFTER RECEIPT OF THE PRODUCT BY THE MANUFACTURER, IT WAS DETERMINED THAT THE LOWER JAW WAS SHEARED OFF AT THE TIPS. THE FRONT CLOVER PIN WAS ALSO BROKEN OFF. NO PROCEDURE OR PATIENT INVOLVEMENT. THIS REPORT IS 1 OF 1 FOR (B)(4).

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
457435 2.4/2.7MM VA-LCP BENDING PLIER PLIERS, SURGICAL HTC SYNTHES TUTTLINGEN T948693

Patients

Seq Age Sex Outcome Treatment
1