4.5MM JACOBS TAP (STAINLESS STEEL)
Report
- Report Number
- 2027467-2015-00126
- Event Type
- Malfunction
- Date Received
- July 9, 2015
- Date of Event
- January 27, 2015
- Report Date
- June 12, 2015
- Manufacturer
- ALPHATEC SPINE INC
- Product Code
- HWX
- PMA / PMN Number
- EXEMPT
- Product Problem
- Yes
- Report Source
- Manufacturer report
- Reporter Occupation
- OTHER
Narratives
MDR BEING SUBMITTED AS A RESULT OF A RETROSPECTIVE COMPLAINT REVIEW. VISUAL INSPECTION OF THE RETURNED INSTRUMENT FOUND IT HAD FRACTURED AND SEPARATED AT THE 60MM GRAPH MAKING LINE. A PREVIOUS INVESTIGATION FOR THIS TYPE OF EVENT FOUND THE DESIGN OF FLUTE DEPTH AND GEOMETRY, AS WELL AS EPOXY GROOVE GEOMETRY WAS INAPPROPRIATE FOR THIS APPLICATION. CONTRIBUTING FACTORS INCLUDE SURGICAL TECHNIQUE AND MISUSE, PATIENT BONE QUALITY, IMPROPER MEASUREMENT TECHNIQUE OF THE FLUTES. AN UPDATE OF THE DIMENSIONS AND MATERIAL OF THE ARSENAL TAPS AND HAS BEEN IMPLEMENTED TO REDUCE THIS TYPE OF EVENT. ADDITIONALLY, FURTHER INVESTIGATION ON IMPROVING INSPECTION METHODS IN COLLABORATION WITH VENDOR HAS IDENTIFIED POTENTIAL FOR SIGNIFICANT IMPROVEMENT IN INSPECTION METHOD. CURRENT ACCEPTED INSPECTION PROCESS IS IN PLACE.
TAP BROKE DURING PEDICLE PREPARATION USING A JACOBS ADAPTER DRILL WITH SETTINGS ON REAM. BROKEN PIECE WAS STUCK IN THE PATIENTS PEDICLE, IT TOOK ABOUT 15 MINUTES TO PULL OUT. PATIENT WAS INVOLVED, BUT NOT HURT. ALL BROKEN PIECES WERE REMOVED FROM THE PATIENT.
Devices
| Seq | Brand | Generic | Product Code | Manufacturer | Model | Lot | UDI-DI |
|---|---|---|---|---|---|---|---|
| 446218 | 4.5MM JACOBS TAP (STAINLESS STEEL) | HWX | HWX | ALPHATEC SPINE INC | 87049-045 | 7099612 |
Patients
| Seq | Age | Sex | Outcome | Treatment |
|---|---|---|---|---|
| 1 | 67 YR | Other |