FDA Adverse Event Malfunction Summary report: N

SPECIALTY SCORPIO NRG FEMORAL PR 4:1 CUTTING BLOCK MONOGRAM STYLE SIZE 7 PER FIL

MDR report key: 4841728 · Received June 12, 2015

Report

Report Number
0002249697-2015-01912
Event Type
Malfunction
Date Received
June 12, 2015
Date of Event
April 8, 2015
Report Date
May 15, 2015
Manufacturer
STRYKER ORTHOPAEDICS-MAHWAH
Product Code
LXH
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
MD, US
Reporter Occupation
OTHER HEALTH CARE PROFESSIONAL

Narratives

Additional Manufacturer Narrative · 1

WHEN COMPLETED, THE INVESTIGATION RESULTS WILL BE SUBMITTED IN A SUPPLEMENTAL REPORT.

Additional Manufacturer Narrative · 1

AN EVENT REGARDING PEG DISASSOCIATION INVOLVING A SPECIALTY SCORPIO CUTTING BLOCK WAS REPORTED. THE EVENT WAS CONFIRMED. METHOD & RESULTS: -DEVICE EVALUATION AND RESULTS: A VISUAL INSPECTION CONFIRMED THE EVENT AND THAT THE DEVICE WAS WITHIN SCOPE OF THE NC. -MEDICAL RECORDS RECEIVED AND EVALUATION: NOT PERFORMED AS NO MEDICAL INTERVENTION AND NO ADVERSE CONSEQUENCES WERE REPORTED. -DEVICE HISTORY REVIEW: THERE WERE NO REPORTED DISCREPANCIES FOR THE REFERENCED LOT. -COMPLAINT HISTORY REVIEW: THERE HAVE BEEN OTHER EVENT FOR THE LOT REFERENCED. THE HOLE DIAMETERS WERE FOUND TO BE OUT-OF-SPECIFICATION (OVERSIZED) ACCORDING TO THE DESIGN DRAWING. CONCLUSIONS: THE INVESTIGATION CONCLUDED THAT THE PIN HOLE DIAMETERS WERE MACHINED TO BE OVERSIZED AND THEREFORE OUT-OF-SPECIFICATION. THE OVERSIZED HOLE DIAMETER PREVENTED FROM A FULL PRESS-FIT TO BE ACHIEVED, WHICH IS THE PRIMARY METHOD OF PIN FIXATION TO THE BLOCK. THE LASER WELD AROUND THE PIN IS ONLY FOR SUPPLEMENTAL FIXATION. THESE CONDITIONS LEAD TO THE WELD FAILURE AND THE PIN DISASSOCIATION FROM THE BLOCK. AN NC WAS ISSUED FEB-2015 FOR THE SUPPLIER-RELATED MANUFACTURING NONCONFORMANCES OBSERVED IN THIS INVESTIGATION. THE DEVICE IN THIS INVESTIGATION, MANUFACTURED BY ADVANCED PRECISION, WAS DETERMINED TO BE OUT-OF-SPECIFICATION AS THE PIN HOLE WAS OVERSIZED, THE WELD INSUFFICIENT PER THE DESIGN DRAWING, AND NO PRESS-FIT WAS ACHIEVED AS REQUIRED BY THE DESIGN.

Description of Event or Problem · 1

USER FACILITY MADWATCH REPORT # (B)(4) STATED: STRYKER 4 IN 1 CUTTING BLOCK HAS PRONGS IN THE BACK OF THE BLOCK TO KEEP IN PLACE IN THE BONE. WHILE TAKING BLOCK OFF THE BONE, WHICH WAS EXTREMELY HARD, 1 OF THE 2 PRONGS BECAME DETACHED FROM THE BLOCK CAUSING A BREACH IN STERILITY.

Description of Event or Problem · 1

(B)(4) STATED: STRYKER 4 IN 1 CUTTING BLOCK HAS PRONGS IN THE BACK OF THE BLOCK TO KEEP IN PLACE IN THE BONE. WHILE TAKING BLOCK OFF THE BONE, WHICH WAS EXTREMELY HARD, 1 OF THE 2 PRONGS BECAME DETACHED FROM THE BLOCK CAUSING A BREACH IN STERILITY.

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
386245 SPECIALTY SCORPIO NRG FEMORAL PR 4:1 CUTTING BLOCK MONOGRAM STYLE SIZE 7 PER FIL INSTRUMENT LXH STRYKER ORTHOPAEDICS-MAHWAH AP5S21

Patients

Seq Age Sex Outcome Treatment
1 48 YR Other