FDA Adverse Event Malfunction Summary report: N

TI 12-POINT NUT-11MM

MDR report key: 3915285 · Received July 7, 2014

Report

Report Number
2530088-2014-10175
Event Type
Malfunction
Date Received
July 7, 2014
Date of Event
June 9, 2014
Report Date
June 9, 2014
Manufacturer
SYNTHES BRANDYWINE
Product Code
NKB
PMA / PMN Number
PK082572
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
WA, US
Reporter Occupation
HEALTH PROFESSIONAL

Narratives

Additional Manufacturer Narrative · 1

A MANUFACTURING EVALUATION WAS COMPLETED: THE DEVICE WAS RECEIVED WITH THREAD DAMAGE TO BOTH ENDS OF THE NUT. THIS IS NOT MANUFACTURE RELATED. BECAUSE OF THE RETURN CONDITION OF THE PRODUCT, NOT ALL RELEVANT FEATURES CAN BE VERIFIED. COMPLAINT IS CONFIRMED TO THE FACT THAT THE THREAD WAS RECEIVED DAMAGED AND THE COMPLAINT CONDITION IS DOES NOT FIT/ WILL NOT FUNCTION: CROSS THREADED. HOWEVER, THE COMPLAINT IS UNCONFIRMED FROM A MANUFACTURING PERSPECTIVE. A PRODUCT DEVELOPMENT EVALUATION WAS COMPLETED: THE DEVICE WAS RECEIVED WITH DAMAGED THREADS NEAR THE BASE OF THE NUT AND THE ANODIZED FINISH HAS BEEN REMOVED FROM THE DAMAGED SECTION OF THE THREADING. THESE 12 POINT NUTS-11MM (LO# 7633319) WERE MANUFACTURED IN MARCH 2014. A REVIEW OF THE MOST CURRENT EDITION OF THE DESIGN DRAWING WAS PERFORMED. THE DESIGN IS ADEQUATE FOR ITS INTENDED USE AND DID NOT CONTRIBUTE TO THIS COMPLAINT CONDITION. THE CAUSE OF THE COMPLAINT MAY HAVE BEEN DUE TO THE ROD NOT BEING FULLY SEATED IN THE SCREW. IF THE NUT IS NOT PLACED PROPER ALIGNED WITH THE MATING PEDICLE SCREW THREADS, CROSS-THREADING CAN OCCUR DAMAGING THE SCREW AND NUT. THE SET CONTAINS INSTRUMENTS TO HELP PERSUADE/BEND THE RODS TO ACCOMMODATE A WIDE VARIETY OF SURGICAL INSTANCES AND PATIENT ANATOMY. SINCE THERE IS NOT ENOUGH INFORMATION CONCERNING THE PLACEMENT OF THE ROD DURING THE PROCEDURE, THIS COMPLAINT IS A DEEMED INVALID FROM A DESIGN PERSPECTIVE. DEVICE WAS USED FOR TREATMENT, NOT DIAGNOSIS. IF INFORMATION IS OBTAINED THAT WAS NOT AVAILABLE FOR THE INITIAL MEDWATCH, A FOLLOW-UP MEDWATCH WILL BE FILED AS APPROPRIATE.

Additional Manufacturer Narrative · 1

ADDITIONAL PRODUCT CODES: MNI, MNH, KWP, KWQ. DEVICE CROSS THREADED DURING INSERTION; DEVICE WAS NOT IMPLANTED/EXPLANTED. THE DEVICE WAS RECEIVED, THE INVESTIGATION COULD NOT BE COMPLETED, AND NO CONCLUSION COULD BE DRAWN, AS PRODUCT IS ENTERING THE COMPLAINT SYSTEM. A REVIEW OF THE DEVICE HISTORY RECORDS SHOWED THAT THERE WERE NO ISSUES DURING THE MANUFACTURE OF THE PRODUCT THAT WOULD CONTRIBUTE TO THIS COMPLAINT CONDITION. DEVICE WAS USED FOR TREATMENT, NOT DIAGNOSIS. IF INFORMATION IS OBTAINED THAT WAS NOT AVAILABLE FOR THE INITIAL MEDWATCH, A FOLLOW-UP MEDWATCH WILL BE FILED AS APPROPRIATE.

Description of Event or Problem · 1

IT WAS REPORTED THAT DURING A POSTERIOR L5 ¿ S1 FUSION A NUT CROSS THREADED ONTO A SCREW IN THE RIGHT L5 POSITION. THE SURGEON WAS PERFORMING THE POSTERIOR L5 ¿ S1 FUSION ON THE PATIENT USING TITANIUM UNIVERSAL SPINE SYSTEM DUAL OPENING DURING SURGERY ON (B)(6) 2014. IT WAS REPORTED THAT THE SURGEON PLACED 8.0 X 50MM SCREWS IN S1 AND 7.0 X 50MM SCREWS IN L5. AFTER THE SCREWS WERE INSERTED, THE SURGEON PERFORMED THE DECOMPRESSION. THE SURGEON THEN CONNECTED THE RODS (498.290 ROD CUT INTO 2 RODS TO BE USED ON BOTH SIDES). WHILE CONNECTING THE RODS, THE SURGEON COULD NOT GET THE NUT TO THREAD ONTO THE SCREW LOCATED AT THE RIGHT L5. IT WAS REPORTED THAT THE NUT BECAME CROSS THREADED ONTO THE SCREW. THE SURGEON THEN TRIED ANOTHER NUT AND A COLLAR ON THE RIGHT L5 SCREW. THE NEW NUT BECAME CROSS THREADED. THE SURGEON THEN TRIED ANOTHER NUT AND IT THREADED ONTO THE SCREW. THE PROCEDURE WAS COMPLETED SUCCESSFULLY. NO PATIENT HARM WAS REPORTED. THERE WAS A TEN MINUTE TIME DELAY. THIS IS REPORT 1 OF 4 FOR (B)(4).

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
394189 TI 12-POINT NUT-11MM ORTHOSIS, SPINAL PEDICLE FIXATION, FOR DDD NKB SYNTHES BRANDYWINE 7633319

Patients

Seq Age Sex Outcome Treatment
1 51 YR