FDA Adverse Event Malfunction Summary report: N

VENTED HUMIDIFICATION CHAMBER

MDR report key: 3834023 · Received May 27, 2014

Report

Report Number
9611451-2014-00467
Event Type
Malfunction
Date Received
May 27, 2014
Date of Event
April 25, 2014
Report Date
April 28, 2014
Manufacturer
FISHER & PAYKEL HEALTHCARE LTD
Product Code
BTT
PMA / PMN Number
K934140
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
KS
Reporter Occupation
NURSE

Narratives

Additional Manufacturer Narrative · 1

(B)(4). METHOD: THE TWO COMPLAINT MR290 AUTOFEED HUMIDIFICATION CHAMBERS (1 X LOT 1310090105 & 1 X LOT 131210) WERE RETURNED TO FISHER & PAYKEL HEALTHCARE IN (B)(4) AND WERE VISUALLY INSPECTED. RESULTS: VISUAL INSPECTION REVEALED A BREAK IN BOTH OF THE FEEDSET TUBINGS WHERE THEY CONNECT TO THE CHAMBER DOME.THE SURFACE AT THE BREAK WAS ROUGH (NOT SMOOTHLY CUT). A LOT CHECK REVEALED ONE OTHER SIMILAR COMPLAINT FOR LOT 1310090105 AND NO OTHER SIMILAR COMPLAINTS FOR LOT 131210. CONCLUSION: WE WERE UNABLE TO DETERMINE WHAT CAUSED THE REPORTED DAMAGE. HOWEVER THE DAMAGE APPEARS TO BE THE RESULT OF THE TUBE BEING PULLED AWAY FROM THE DOME, POSSIBLY DUE TO THE FEEDSET BEING CAUGHT OR UNDER TENSION. WE HAVE CONDUCTED EXTENSIVE TESTING OF THE MR290 CHAMBER, WITH PARTICULAR EMPHASIS ON FEEDSET BREAKS. SIGNIFICANTLY WE HAVE NOT BEEN ABLE TO REPLICATE FAILURE OF THE FEEDSET TUBE AT THE CHAMBER DOME IN ANY OF OUR TESTING. THE SPECIFICATION FOR THE CHAMBER REQUIRES THAT THE FEEDSET TUBE SHOULD HAVE A BREAKING STRAIN OF 30 NEWTONS. DURING PRODUCTION, PULL TESTING OF THE FEEDSET STRENGTH AT BOTH SPIKE AND DOME END IS PERFORMED EVERY HOUR ON MR290 CHAMBERS FROM EACH PRODUCTION LINE. IF ANY FAULTS ARE DETECTED THE WHOLE BATCH IS PLACED ON HOLD FOR INVESTIGATION. ADDITIONALLY ALL CHAMBERS ARE PRESSURE TESTED BEFORE THEY LEAVE THE PRODUCTION LINE AND ANY HOLES OR LEAKS IN THE FEEDSET ARE IDENTIFIED DURING THIS PROCESS. CHAMBERS THAT FAIL ANY OF THESE TESTS ARE DISCARDED. THIS SUGGESTS THAT THE PROBLEM OCCURRED AFTER THE PRODUCT WAS RELEASED FOR DISTRIBUTION. THE USER INSTRUCTIONS WHICH ACCOMPANY THE MR290 AUTOFEED HUMIDIFICATION CHAMBERS STATE THE FOLLOWING: SET APPROPRIATE VENTILATOR ALARM; PERFORM A PRESSURE AND LEAK TEST ON THE BREATHING SYSTEM AND CHECK FOR OCCLUSIONS BEFORE CONNECTING TO A PATIENT.

Additional Manufacturer Narrative · 1

(B)(4). A FOLLOW UP REPORT WILL BE PROVIDED UPON COMPLETION OF OUR INVESTIGATION.

Description of Event or Problem · 1

A HOSPITAL IN (B)(6) REPORTED VIA OUR DISTRIBUTOR THAT THE FEEDSETS OF TWO MR290 HUMIDIFICATION CHAMBERS WERE LEAKING. THIS WAS FOUND PRIOR TO PATIENT USE.

Description of Event or Problem · 1

A HOSPITAL IN (B)(6) REPORTED VIA OUR DISTRIBUTOR THAT THE FEEDSETS OF TWO MR290 HUMIDIFICATION CHAMBERS WERE LEAKING. THIS WAS FOUND PRIOR TO PATIENT USE.

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
310983 VENTED HUMIDIFICATION CHAMBER AUTOFEED CHAMBER BTT FISHER & PAYKEL HEALTHCARE LTD MR290V 131009

Patients

Seq Age Sex Outcome Treatment
1 FISHER & PAYKEL RT340 BREATHING CIRCUIT| FISHER & PAYKEL RT340 BREATHING CIRCUIT