FDA Adverse Event Malfunction Summary report: N

VENTED HUMIDIFICATION CHAMBER

MDR report key: 3590377 · Received January 23, 2014

Report

Report Number
9611451-2014-00074
Event Type
Malfunction
Date Received
January 23, 2014
Date of Event
December 8, 2013
Report Date
December 26, 2013
Manufacturer
FISHER & PAYKEL HEALTHCARE LTD
Product Code
BTT
PMA / PMN Number
K934140
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
JA
Reporter Occupation
OTHER

Narratives

Additional Manufacturer Narrative · 1

(B)(4). METHOD: THE COMPLAINT MR290 CHAMBERS (LOT 130719, 2X LOT 130802, & LOT 130801) WERE RETURNED TO FISHER & PAYKEL HEALTHCARE (B)(4). THE COMPLAINT DEVICES WERE VISUALLY INSPECTED AND CONNECTED TO A WATER BAG TO TEST PERFORMANCE. RESULTS: THE VISUAL INSPECTION REVEALED THERE WAS SUFFICIENT GLUE AT THE WATER BAG SPIKE AND FEEDSET CONNECTION OF THE THREE CHAMBERS. HOWEVER, THE GLUE HAD ONLY PARTLY BONDED. FURTHERMORE, THE TUBE WAS FOUND TO BE SLIGHTLY PULLED OUT OF THE SPIKE. THE PERFORMANCE TEST SHOWED A WATER DROPLET HAD FORMED AT THE CONNECTION BETWEEN THE SPIKE AND THE FEEDSET TUBE. A LOT CHECK REVEALED ONE OTHER COMPLAINT OF THIS NATURE FOR THE THREE LOT NUMBERS PROVIDED. CONCLUSION: WE WERE UNABLE TO DETERMINE THE CAUSE OF THE REPORTED FAULT, ALTHOUGH PAST INVESTIGATIONS HAVE SHOWN THAT THE PROBLEM HAS BEEN CAUSED BY THE USER REMOVING THE SPIKE BY GRASPING THE TUBING INSTEAD OF THE SPIKE. WE HAVE CONDUCTED EXTENSIVE TESTING OF THE MR290 CHAMBER, WITH PARTICULAR EMPHASIS ON FEEDSET BREAKS. SIGNIFICANTLY WE HAVE NOT BEEN ABLE TO REPLICATE FAILURE OF THE FEEDSET TUBE AT THE CHAMBER DOME IN ANY OF OUR TESTING. THE SPECIFICATION FOR THE CHAMBER REQUIRES THAT THE FEEDSET TUBE SHOULD HAVE A BREAKING STRAIN OF (B)(4) NEWTONS. DURING PRODUCTION, PULL TESTING OF THE FEEDSET STRENGTH AT BOTH SPIKE AND DOME END IS PERFORMED EVERY HOUR ON MR290 CHAMBERS FROM EACH PRODUCTION LINE. ADDITIONALLY ALL CHAMBERS ARE PRESSURE TESTED BEFORE THEY LEAVE THE PRODUCTION LINE AND ANY HOLES OR LEAKS IN THE FEEDSET ARE IDENTIFIED DURING THIS PROCESS. CHAMBERS THAT FAIL ANY OF THESE TESTS ARE DISCARDED. THIS SUGGESTS THAT THE PROBLEM OCCURRED AFTER THE PRODUCT WAS RELEASED FOR DISTRIBUTION. THE USER INSTRUCTIONS WHICH ACCOMPANY THE MR290 CHAMBER STATE THE FOLLOWING: SET APPROPRIATE VENTILATOR ALARMS. PERFORM A PRESSURE AND LEAK TEST ON THE BREATHING SYSTEM AND CHECK FOR OCCLUSIONS BEFORE CONNECTING TO A PATIENT. OUR MONITORING AND TRENDING OF COMPLAINTS OF LOOSE WATER BAG SPIKES ON MR290 FEEDSETS HAS A RATE OF OCCURRENCE OF (B)(4) DEVICES PER (B)(4) SOLD WORLDWIDE IN THE LAST YEAR TO THE END OF (B)(4) 2013.

Description of Event or Problem · 1

A HOSPITAL IN (B)(6) REPORTED VIA A FISHER & PAYKEL HEALTHCARE REPRESENTATIVE THAT A LEAK OCCURRED BETWEEN THE MR290 AUTOFEED HUMIDIFICATION CHAMBER WATER FEEDSET TUBE AND THE WATER BAG SPIKE OF FOUR MR290 CHAMBERS AFTER ONE WEEK OF USE. NO PATIENT CONSEQUENCE WAS REPORTED.

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
55564 VENTED HUMIDIFICATION CHAMBER AUTOFEED CHAMBER BTT FISHER & PAYKEL HEALTHCARE LTD MR290V 130719

Patients

Seq Age Sex Outcome Treatment
1