FDA Adverse Event Injury Summary report: N

REFORM POLYAXIAL DRIVER

MDR report key: 3522376 · Received November 15, 2013

Report

Report Number
3005739886-2013-00045
Event Type
Injury
Date Received
November 15, 2013
Date of Event
October 15, 2013
Report Date
October 21, 2013
Manufacturer
SPINAL USA INC
Product Code
LXH
PMA / PMN Number
EXEMPT
Adverse Event
Yes
Report Source
Manufacturer report
Reporter Location
GA, US
Reporter Occupation
NOT APPLICABLE

Narratives

Additional Manufacturer Narrative · 1

THE REPORTED EVENT INVOLVES THE FAILURE OF TWO (2) DRIVERS FROM THE SAME LOT. ONLY ONE REPORT IS BEING FILED TO INCLUDE EVALUATION OF BOTH DRIVERS. EVALUATION OF THE RETURNED DRIVERS WAS NOT PERFORMED AS THE FAILURE MODE WAS IDENTIFIED IN A PREVIOUS INVESTIGATION. THE DRIVERS FAILED UNDER BRITTLE MATERIAL CIRCUMSTANCES. REVIEW OF RECEIVING INSPECTION REPORTS FOR THIS LOT FOUND THAT A TOTAL OF FIFTY-FOUR (54) DRIVERS WERE RECEIVED FROM THE SUPPLIER AND RELEASED FOR DISTRIBUTION IN (B)(4) OF 2013 WITH NO DEVIATION OR ANOMALIES. REVIEW OF COMPLAINT HISTORY FOUND A TOTAL OF THREE (3) REPORTS FOR FRACTURED TIPS FOR THIS LOT/DESIGN REVISION. ONE OF WHICH WAS REPORTED TO HAVE OCCURED WHEN THE DRIVER WAS DROPPED ON THE FLOOR DURING CLEANING PROCESS, NOT DURING A PROCEDURE. A CAPA WAS INITIATED, WHICH IDENTIFIED THE ROOT CAUSE TO BE ATTRIBUTED TO THE MATERIAL USED BEING TOO BRITTLE CAUSING PREMATURE FAILURE. CORRECTIVE ACTIONS WERE INITIATED TO CHANGE TO A LESS BRITTLE MATERIAL AND TO ADD A FILLET BETWEEN THE HEXALOBULAR TIP AND THE DRIVER SHAFT TO INCREASE STRESS RELIEF AT THOSE MECHANICAL INTERFACES. A HEALTH HAZARD EVALUATION WAS PERFORMED, DETERMINING A NON/NEGLIGABLE HEALTH RISK. IT WAS DETERMINED THAT A STOCK RECOVERY WOULD BE INITIATED FOR THIS LOT.

Description of Event or Problem · 1

IT WAS REPORTED THAT DURING A PROCEDURE PERFORMED BY DR. ON (B)(6) 2013, THE TIP OF TWO REFORM POLYAXIAL DRIVERS FRACTURED IN THE HEAD OF THE POYAXIAL SCREW. BOTH SCREWS WERE REMOVED AND REPLACED WITH NEW SCREWS USING AN ALTERNATE DRIVER AVAILABLE IN THE SET. THIS RESULTED IN A DELAY TO PROCEDURE OF APPROXIMATELY TWENTY (20) MINUTES. NO INJURY TO THE PATIENT WAS REPORTED.

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
594170 REFORM POLYAXIAL DRIVER SCREWDRIVER LXH SPINAL USA INC 3144MM

Patients

Seq Age Sex Outcome Treatment
1 Required Intervention