TD TORQUE LINE CATHETER W/4 LUMENS
Report
- Report Number
- 2025816-2013-00112
- Event Type
- Malfunction
- Date Received
- September 19, 2013
- Date of Event
- January 1, 2013
- Report Date
- July 26, 2013
- Manufacturer
- ICU MEDICAL, INC.
- Product Code
- DYG
- Product Problem
- Yes
- Report Source
- Manufacturer report
- Reporter Location
- MI, US
- Reporter Occupation
- OTHER
Narratives
MANUFACTURER'S INVESTIGATION: AS PART OF THE MFR'S CONTINUOUS IMPROVEMENT INITIATIVES, A MULTI-DISCIPLINE TEAM WAS INITIATED TO PERFORM IN-DEPTH ANALYSIS OF INTERMITTENT FIELD REPORTS OR CATHETER BALLOON INFLATION ISSUES. FUNCTIONAL DATA OBTAINED FROM PRODUCTION LOTS AND ENGINEERING STUDIES WERE REVIEWED. NO TRENDS/FAILURES IN PERFORMANCE WERE FOUND. A REVIEW AND ANALYSIS OF RAW MATERIAL DATA WAS CONDUCTED. THE ANALYSIS NOTED THAT NEW LOTS OF THE BALLOON MATERIAL (POLYISOPRENE) ARE REC'D EVERY 6 MONTHS, BUT CONSUMPTION CAN VARY BASED ON ORDER DEMANDS. POTENTIAL ROOT CAUSE: POLYISOPRENE IS CONTINUALLY AGAIN, AND BALLOONS MANUFACTURED WITH OLDER MATERIA WHEN SUBJECTED TO CERTAIN CONDITIONS (SHIPPING, HEAT, ETC.) MAY EXPERIENCE MATERIAL DEGRADATION/DETERIORATION. A DETAILED ENGINEERING STUDY DESIGNED TO TEST ADD'L ATTRIBUTES OF THE RAW MATERIALS AGING PROPERTIES IS IN PROGRESS. BALLOONS WERE MANUFACTURED AND ARE BEING TESTED PRE-STERILE, POST-STERILE, POST-STERILE, POST-THERMAL CYCLED AND POST AGED (60C FOR 13 DAYS). AS AN INTERIM MEASURE, THE RAW MATERIAL SHELF LIFE HAS BEEN CHANGED (FROM 3 YEARS FROM DATE OF MANUFACTURER TO 1 YR FROM DATE OF MANUFACTURE) TO ADDRESS ANY POTENTIAL CONTRIBUTING MATERIAL AGING FACTORS. LOT BUILD REVIEW: A REVIEW OF THE MFR LOT BUILD DATABASE OF THE REPORTED LOT# 21-105-Y1 (MFR 11/19/2013) SHOWS ITS (B)(4) UNITS WERE MANUFACTURED, TESTED, INSPECTED, AND RELEASED. THERE WERE NO EXCEPTION DOCUMENTS GENERATED DURING THE MFR BUILD CYCLE. FINDINGS: THE INVOLVED 41239-06 CATHETER DEVICE WAS NOT RETURNED TO THE MANUFACTURER FOR ANALYSIS AND INVESTIGATION. THE EXACT CAUSE OF THE REPORTED EVENT REMAINS UNKNOWN.
COMPLAINT REC'D REPORTING INFLATION FAILURES WITH TWO (2) 41239-06 7F TD TORQUE LINE CATHETERS. IT WAS REPORTED THAT THE CATHETER BALLOONS FAILED TO REMAIN INFLATED WHILE IN PATIENT. THERE WERE NO REPORTED ADVERSE PATIENT CONSEQUENCES. THE CATHETER DEVICE WAS PRE-TESTED DURING SET-UP WITH NO ISSUES DETECTED AT THAT TIME. ALTHOUGH REQUESTED, ADD'L RELEVANT INFO INCLUDING DEVICE USAGE, AND DEVICE RETURN STATUS HAS NOT BEEN PROVIDED TO THE MANUFACTURER. DEVICE RETURN STATUS: THE INVOLVED 41239-06 CATHETER WAS NOT RETURNED FOR ANALYSIS AND CONFIRMATION.
Devices
| Seq | Brand | Generic | Product Code | Manufacturer | Model | Lot | UDI-DI |
|---|---|---|---|---|---|---|---|
| 473525 | TD TORQUE LINE CATHETER W/4 LUMENS | TD CATHETER | DYG | ICU MEDICAL, INC. | 41239-06 | 21-105-Y1 |
Patients
| Seq | Age | Sex | Outcome | Treatment |
|---|---|---|---|---|
| 1 | NI |