FDA Adverse Event Malfunction Summary report: N

CIRCUIT NEO 4FT HTD W/12IN REMOTE 30/CS

MDR report key: 3421244 · Received October 21, 2013

Report

Report Number
8030673-2013-00065
Event Type
Malfunction
Date Received
October 21, 2013
Date of Event
September 23, 2013
Report Date
September 24, 2013
Manufacturer
CAREFUSION
Product Code
BZE
PMA / PMN Number
K915226
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
TX, US
Reporter Occupation
OTHER

Narratives

Additional Manufacturer Narrative · 1

(B)(4). SAMPLE IS IN THE PROCESS OF BEING SENT TO THE MANUFACTURING PLANT. UPON CAREFUSION'S INVESTIGATION, A FOLLOW UP MEDWATCH WILL BE SUBMITTED.

Additional Manufacturer Narrative · 1

(B)(4). INVESTIGATION SUMMARY:ONE OPEN SAMPLE (CIRCUIT) WAS RETURNED FOR EVALUATION AND PER VISUAL INSPECTION THE GREEN WIRE WAS OBSERVED ON THE EXPIRATORY LIMB OF THE CIRCUIT. THE SAMPLE WAS FUNCTIONALLY (RESISTANCE) TESTED PER CAREFUSION¿S PROCEDURE AND NO ISSUES WERE FOUND, READING WAS 26.6 OHMS FROM THE ALLOWED SPECIFICATION OF 24-27 OHMS. THE INTERNAL PRODUCTION RECORD FOR THE LOT REPORTED WAS REVIEWED AND NO ISSUES WERE OBSERVED. THE PRODUCT WAS MANUFACTURED, INSPECTED AND RELEASED IN ACCORDANCE WITH CAREFUSION SPECIFICATIONS. IN ADDITION, THE INTERNAL PRODUCTION RECORD OF THE WIRE SUBASSEMBLY WITH MANUFACTURING LOT 2380826 WAS REVIEWED AND NO ISSUES WERE OBSERVED. AT THIS TIME THERE IS NOT ANY EVIDENCE THAT CONFIRMS THAT OUR OPERATIVE PERSONNEL ARE CONTRIBUTING TO THIS FAILURE. DURING THE MANUFACTURING REVIEW IT WAS OBSERVED THAT PRODUCT IS 100% TESTED BY RESISTANCE FUNCTION, AND NO ASSEMBLY ERRORS WERE OBSERVED DURING CURRENT PRODUCTION BASED ON THE INVESTIGATION, THE MOST PROBABLE ROOT CAUSE FOR THE ISSUE REPORTED COULD NOT BE DETERMINED, BUT POSSIBLE CAUSES INCLUDE: THE WIRE MATERIAL RECEIVED FROM THE SUPPLIER COULD BE CAUSING THIS DEFECT. AFTER CAREFUSION¿S ENGINEERING REVIEW, IT WAS OBSERVED THAT THE GREEN COLOR ON THE WIRE COULD BE CAUSED BY A POSSIBLE CONTAMINATION AT THE SUPPLIER. AT THIS TIME, A REQUEST HAS BEEN SENT TO OUR SUPPLIER OF THE WIRE OF THE CIRCUITS TO INVESTIGATE THE ROOT CAUSE OF THIS ISSUE. THE MANUFACTURING PLANT IS CONTINUING TO MONITOR THIS ISSUE TO IDENTIFY THE NEED FOR ANY FURTHER ACTIONS.

Description of Event or Problem · 1

CUSTOMER REPORTED: EXPIRATORY LIMB OF CIRCUIT ONLY, THE HEATER WIRES (4 INCHES) TURNED GREEN. NO INJURY TO PATIENT, RT SWITCHED OUT CIRCUIT WITH NO CHANGES TO PATIENT. HOSPITAL POLICY FOR CIRCUIT CHANGE OUT IS NO LONGER THAN 30 DAYS. ADDITIONAL INFORMATION RECEIVED ON (B)(6) 2013 FROM CUSTOMER: I DID NOT HEAR ANY ALARMS GO OFF WHEN I NOTICED THE WIRE BUT I AM NOT SURE ABOUT ANY OTHER TIME BEFORE THAT. I HAVE NEVER COME ACROSS THIS ISSUE BEFORE AND THE OTHER RT'S THAT DAY SAID THAT THEY HAVE NOT EVER SEEN THIS BEFORE EITHER.  I AM NOT SURE HOW LONG THE PATIENT WAS ON THE CIRCUIT WITH THE WIRES GREEN. I NOTICED THE COLOR CHANGE WHEN I DID MY BCPAP ROUNDS.

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
539756 CIRCUIT NEO 4FT HTD W/12IN REMOTE 30/CS HEATER, BREATHING SYSTEM W/WO CONTROLLER (NOT HUMIDIFIER OR NEBULIZER BZE CAREFUSION RT4851-12 0000578386

Patients

Seq Age Sex Outcome Treatment
1