PULSE GEN MODEL 103
Report
- Report Number
- 1644487-2013-02222
- Event Type
- Malfunction
- Date Received
- July 23, 2013
- Date of Event
- June 27, 2013
- Report Date
- June 27, 2013
- Manufacturer
- CYBERONICS, INC.
- Product Code
- LYJ
- PMA / PMN Number
- P970003
- Removal / Correction Number
- NA
- Product Problem
- Yes
- Report Source
- Manufacturer report
- Reporter Location
- NC, US
- Reporter Occupation
- PHYSICIAN
Narratives
CORRECTED DATA: FOLLOW-UP REPORT #01 INADVERTENTLY LISTED THE WRONG RESULTS AND CONCLUSION CODES. THESE CODES SHOULD BE REMOVED. THE DEVICE FAILURE THAT OCCURRED WAS NOT RELATED TO THE INITIALLY REPORTED EVENT. THE FAILURE THAT OCCURRED WAS REPORTED IN MFR. REPORT # 1644487-2013-02761.
THE GENERATOR WAS RETURNED DUE TO LOW BATTERY, EOS=STATUS UNKNOWN AND FAILURE TO PROGRAM. AN END-OF-SERVICE WAS DUPLICATED IN THE PA LAB, THE BATTERY IS DEPLETED, 0.059 VOLTS AS MEASURED WITH THE CAN REMOVED AND BATTERY STILL ATTACHED TO THE PCB. A POST BURN-IN ELECTRICAL TEST FAILED TEST RELATED TO REED SWITCH OPERATION. THE REED SWITCH FAILURE WAS DUE TO THE EXCESSIVE GAP BETWEEN THE PADDLES. NO PACKAGING ISSUES WERE NOTED ON THE RETURNED PRODUCT. ALL OTHER PARAMETERS WERE WITHIN SPECIFICATIONS WHICH INCLUDES CURRENT DRAIN. OTHER THAN NOTED CONDITIONS THERE WERE NO ADVERSE FUNCTIONAL, MECHANICAL, OR VISUAL ISSUES IDENTIFIED WITH THE RETURNED GENERATOR. THE ISSUE WITH THE REED SWITCH WAS REPORTED IN MFR #: 1644487-2013-02761.
ANALYSIS OF THE PROGRAMMING HISTORY DECODER REVEALED THAT THE GENERATOR BATTERY VOLTAGE MEASURE 2.809V ON (B)(6) 2012 WHICH INDICATES THAT 25% OF THE BATTERY IS REMAINING. THE PERCENT BATTERY CONSUMED WAS ~75% WHICH IS IN LINE WITH THE MEASURED BATTERY VOLTAGE. REVIEW OF THE CALIBRATED VALUES ESTABLISHED DURING MANUFACTURING OF THE DEVICE IN THE FLASH MEMORY REVEALED NO ANOMALIES.
THE BATTERY OF GENERATOR WAS SENT TO THE BATTERY VENDOR FOR ANALYSIS TO ASSESS THE ELECTRICAL PERFORMANCE OF THE BATTERY DUE TO THE LOW BATTERY VOLTAGE OBSERVED IN THE RETURNED DEVICE AND TO ENSURE THAT NO ANOMALIES WITH THE BATTERY EXISTED WHICH COULD HAVE CONTRIBUTED TO THE LOW BATTERY VOLTAGE. ANALYSIS ACTIVITIES PERFORMED BY THE VENDOR INCLUDED VISUAL INSPECTION OF THE AS RECEIVED BATTERY, REVIEW OF THE DEVICE HISTORY RECORDS, OPEN CELL MEASUREMENT AND BATTERY THICKNESS, X-RAY IMAGES, MICROCALORIMETRY, COMPLEX IMPEDANCE SPECTROSCOPY, AND DESTRUCTIVE ANALYSIS TO ASSESS THE INTEGRITY OF THE ELECTRODES AND SEPARATORS. THE RESULTING ANALYSIS FINDINGS REVEALED NO ANOMALIES WITH THE BATTERY. NOTE THAT ALTHOUGH THE VENDORS REPORT STATED IN THE CONCLUSIONS SECTION THAT THERE WERE NO DEFECTS IDENTIFIED DURING THEIR ANALYSIS THAT WOULD ACCOUNT FOR THE EARLY DEPLETION OF THE BATTERY, THERE WAS NO ALLEGATION THAT THE DEVICE PREMATURELY REACHED EOS. THE REASON FOR ANALYSIS OF THE BATTERY WAS TO EVALUATE THE DEVICE FOR ANY DEFECTS WHICH COULD HAVE CONTRIBUTED TO THE LOW BATTERY VOLTAGE. THE LOW BATTERY VOLTAGE APPEARS TO BE NORMAL, AND IT IS NOTED THAT THE LAST KNOWN DEVICE SETTINGS WERE RATHER HIGH (3.5MA AND A 36% DUTY CYCLE), AND GIVEN THAT THE DEVICE PASSED ALL BOARD LEVEL ELECTRICAL AND FUNCTIONAL TESTS DURING ANALYSIS THUS RULING OUT ANY COMPONENT ISSUES, THE HIGH DEVICE SETTINGS WAS LIKELY THE REASON THE RATHER LOW BATTERY VOLTAGE SEEN DURING ANALYSIS OF THE DEVICE.
ON (B)(6) 2013, IT WAS REPORTED THAT THE PATIENT WAS INITIALLY REFERRED FOR SURGERY PROPHYLACTICALLY, DUE TO THE IFI WARNING FLAG BEING SEEN. HOWEVER, THE DEVICE WAS UNABLE TO BE INTERROGATED DURING PRE-OP. IT IS UNKNOWN WHEN THE IFI FLAG WAS FIRST SEEN. IT IS ALSO UNKNOWN WHY THE DEVICE WAS UNABLE TO BE INTERROGATED, AS BOTH PROGRAMMING SYSTEMS USED TO INTERROGATE THE DEVICE WERE CONFIRMED TO BE WORKING. THE LAST KNOWN DIAGNOSTICS FROM THE PROGRAMMING HISTORY DATABASE IS FROM (B)(6) 2012 WITH THE RESULTS: COMMUNICATION = OK, OUTPUT STATUS = OK, IMPEDANCE VALUE = 2211 OHMS, ERI = OK. THE EXPLANTED GENERATOR WAS RETURNED ON (B)(4) 2013 AND IS PENDING PRODUCT ANALYSIS. NO ADDITIONAL INFORMATION HAS BEEN PROVIDED.
Devices
| Seq | Brand | Generic | Product Code | Manufacturer | Model | Lot | UDI-DI |
|---|---|---|---|---|---|---|---|
| 342429 | PULSE GEN MODEL 103 | GENERATOR | LYJ | CYBERONICS, INC. | 103 | 201083 |
Patients
| Seq | Age | Sex | Outcome | Treatment |
|---|---|---|---|---|
| 1 | 46 YR |