PELORIS RAPID TISSUE PROCESSOR
Report
- Report Number
- 8020030-2013-00043
- Event Type
- Malfunction
- Date Received
- June 20, 2013
- Date of Event
- May 21, 2013
- Report Date
- May 21, 2013
- Manufacturer
- LEICA BIOSYSTEMS MELBOURNE
- Product Code
- IEO
- Product Problem
- Yes
- Report Source
- Manufacturer report
- Reporter Location
- CA, US
- Reporter Occupation
- OTHER HEALTH CARE PROFESSIONAL
Narratives
INSTRUMENT LOGS SHOW THAT BOTTLE 7 (ETHANOL) WAS REMOVED FROM THE INSTRUMENT FOR 6 SECONDS, WHICH IS NOT SUFFICIENT TIME TO COMPLETE MANUAL REPLACEMENT OF THIS REAGENT, AND THE CORRESPONDING REAGENT STATION WAS RESET AT 22:12 PM ON (B)(6) 2013. RE-SETTING A REAGENT STATION SETS THE CONCENTRATION TO THE DEFAULT VALUE CONFIGURED IN THE REAGENT TYPES DEFINITIONS, UNLESS AN ALTERNATIVE VALUE IS ENTERED INTO THE INSTRUMENT SOFTWARE BY THE USER; AND RESETS THE NUMBER OF CASSETTES PROCESSED AND THE NUMBER OF CYCLES AND DAYS TO ZERO. THE USER AFFIRMED IN THE INSTRUMENT SOFTWARE THAT THE ETHANOL CONCENTRATION WAS TO BE SET TO 100% IN THIS INSTANCE. THE PROPERTIES OF THE REAGENT IN BOTTLE 7 PRIOR TO THIS USER ACTION WERE: ETHANOL CONC. = 55.7%, CYCLES = 83, CASSETTES PROCESSED = 8949 AND DAYS = 78. AS THE REAGENT WAS NOT PHYSICALLY REPLACED, THE ETHANOL CONCENTRATION REMAINED AS 55%. BOTTLE 7 WAS USED FOR THE FINAL DEHYDRATION STEP OF THE PROTOCOL FROM WHICH SUB-OPTIMAL TISSUE PROCESSING WAS REPORTED, BECAUSE THE INSTRUMENT SOFTWARE USES REAGENT CONCENTRATION TO SELECT REAGENT STATIONS WHEN EXECUTING A PROTOCOL. THE REQUIRED MINIMUM FINAL REAGENT CONCENTRATION FOR ETHANOL IS 98%. THE CONSEQUENCES OF USING ETHANOL AT LESS THAN THE MINIMUM FINAL CONCENTRATION ARE RE-INTRODUCTION OF WATER INTO THE TISSUE WHICH CANNOT BE DISPLACED IN SUBSEQUENT PROCESSING STEPS AND CONTAMINATION OF REAGENTS USED FOR SUBSEQUENT PROCESSING STEPS, ULTIMATELY RESULTING IN THE SUB-OPTIMAL TISSUE PROCESSING REPORTED. THE ROOT CAUSE FOR THE SUB-OPTIMAL TISSUE PROCESSING REPORTED WAS A FAILURE BY THE USER TO COMPLETE THE MANUAL REAGENT REPLACEMENT PROCESS IN ACCORDANCE WITH THE MFR INSTRUCTIONS IN THE LEICA PELORIS/PELORIS 11 USER MANUAL PRIOR TO COMMENCEMENT OF THE AFFECTED PROTOCOL.
LEICA BIOSYSTEMS RECEIVED A COMPLAINT REGARDING SUB-OPTIMAL PROCESSING OF TISSUE IN APPROXIMATELY 27 BLOCKS, WHICH REQUIRED SUBSEQUENT RE-PROCESSING, USING PELORIS 11 TISSUE PROCESSOR. A LEICA FIELD SUPPORT SPECIALIST (FSS) ATTENDED THE LABORATORY ON (B)(4) 2013, IN ORDER TO INVESTIGATE THE CIRCUMSTANCES INVOLVED IN THIS COMPLAINT AND TO PROVIDE APPLICATIONS SUPPORT. THE FSS REVIEWED THE INSTRUMENT LOG AND NOTED THAT A REAGENT BOTTLE HAD BEEN REMOVED FROM THE INSTRUMENT FOR LESS THAN TWO (2) MINUTES AND THE PROPERTIES OF THE CORRESPONDING REAGENT STATION RESET. ON (B)(4) 2013, LEICA BIOSYSTEMS RECEIVED INFORMATION THAT ALL TISSUE SAMPLES EXHIBITING SUB-OPTIMAL TISSUE PROCESSING WERE DIAGNOSABLE.
Devices
| Seq | Brand | Generic | Product Code | Manufacturer | Model | Lot | UDI-DI |
|---|---|---|---|---|---|---|---|
| 281001 | PELORIS RAPID TISSUE PROCESSOR | TISSUE PROCESSOR | IEO | LEICA BIOSYSTEMS MELBOURNE | PELORIS II |
Patients
| Seq | Age | Sex | Outcome | Treatment |
|---|---|---|---|---|
| 1 |