FDA Adverse Event Malfunction Summary report: N

CONSTELLATION VISION SYSTEM

MDR report key: 3190688 · Received June 21, 2013

Report

Report Number
2028159-2013-01228
Event Type
Malfunction
Date Received
June 21, 2013
Date of Event
March 5, 2013
Report Date
March 6, 2013
Manufacturer
ALCON MANUFACTURING, LTD.
Product Code
HQC
PMA / PMN Number
K101285
Removal / Correction Number
NA
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
FR
Reporter Occupation
UNKNOWN

Narratives

Additional Manufacturer Narrative · 1

THE CUSTOMER RETURNED ONE 23 GAUGE VITRECTOMY PROBE. THE SAMPLE WAS VISUALLY INSPECTED AND FOUND TO BE NONCONFORMING FOR BENT NEEDLE AND A CRACKED BOND ON THE BODY NEEDLE INTERFACE. THE SAMPLE WAS FUNCTIONALLY TESTED AND FOUND TO BE CONFORMING FOR ASPIRATION AND ACTUATION, BUT NONCONFORMING FOR CUT. THE PROBE WAS DISASSEMBLED AND COMPONENTS EVALUATED. THERE WAS SIGNIFICANT RESISTANCE FELT WHILE REMOVING THE INNER CUTTER FROM THE BENT NEEDLE. THERE WERE WEAR MARKS ON THE AREA OF THE BEND ON THE INNER CUTTER SHAFT AND THE CUTTING EDGE EXHIBITS SIGNIFICANT NICKS AND GOUGES. THE PROBE APPEARS TO BE SIGNIFICANTLY WORN OUT. THREE LOT NUMBERS WERE IDENTIFIED WITH THE COMPLAINT. NO ABNORMALITIES THAT COULD HAVE CONTRIBUTED TO THE COMPLAINT ISSUE WERE FOUND DURING THE DEVICE HISTORY RECORD REVIEW. THE PRODUCT WAS RELEASED ACCORDING TO THE MFR'S ACCEPTANCE CRITERIA. THE ASPIRATION TESTING DID NOT CONFIRM THE COMPLAINT REPORT FOR ASPIRATION DYSFUNCTION; THE PROBE WAS FOUND TO BE CONFORMING TO ASPIRATION FUNCTIONAL REQUIREMENTS. THE BENT NEEDLE AND SIGNIFICANTLY WORN OUT CUTTING EDGE AFFECTED THE CUTTING ABILITY OF THE PROBE. THE BENT NEEDLE WITH A CRACKED BOND IS AN INDICATION THAT THE PROBE HAD SIGNIFICANTLY BENT. UNABLE TO DETERMINE HOW OR WHEN THE NEEDLE BECAME BENT. A BEND THIS OBVIOUS WOULD HAVE BEEN DETECTED DURING ASSEMBLY AND TESTING. THE DAMAGED CUTTING EDGE WAS THE MAIN REASON FOR THE CUTTING FAILURE DUE TO SIGNIFICANT USE OF THE PROBE. ALL PROBE COMPONENTS ARE 100% INSPECTED BY TRAINED OPERATORS DURING MFG. ANY NONCONFORMANCE DETECTED (SUCH AS "BENT NEEDLE", AND "WOULD NOT CUT") WOULD HAVE BEEN REMOVED FROM THE LOT. (B)(4).

Description of Event or Problem · 1

A CUSTOMER REPORTED THAT THERE WAS AN ISSUE WITH THE CASSETTE AND VITRECTOMY PROBE DURING SURGERY, WITH LACK OF ASPIRATION AND MORE OR LESS A SMALL REFLUX ASSOCIATED WITH CUTTING. THE CASE WAS COMPLETED WITH NO HARM TO THE PATIENT.

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
283080 CONSTELLATION VISION SYSTEM UNIT, PHACOFRAGMENTATION HQC ALCON MANUFACTURING, LTD. NA NA

Patients

Seq Age Sex Outcome Treatment
1 PRIMARY PAK 23 5.0 CPM