FDA Adverse Event Malfunction Summary report: N

SCRDRIVERSHAFT T25 F/URS

MDR report key: 3171565 · Received June 15, 2013

Report

Report Number
8030965-2013-03397
Event Type
Malfunction
Date Received
June 15, 2013
Date of Event
September 14, 2011
Report Date
September 15, 2011
Manufacturer
SYNTHES GMBH
Product Code
HXX
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
AS
Reporter Occupation
OTHER

Narratives

Additional Manufacturer Narrative · 1

SYNTHES IS SUBMITTING THIS REPORT AS A RESULT OF REMEDIATION ACTIVITIES RELATED TO FDA WARNING LETTER DATED FEBRUARY 2012. THE DEVICE LISTED IN THIS REPORT IS USED FOR TREATMENT, NOT DIAGNOSIS. ANY ADDITIONAL INFORMATION RECEIVED REGARDING THIS EVENT AFTER FILING THIS REPORT SHALL BE FILED ON A SUPPLEMENTAL MDR. DEVICE IS NOT DISTRIBUTED IN THE UNITED STATES, BUT IS SIMILAR TO DEVICE MARKETED IN THE USA. THE DEVICE WAS RETURNED FOR INSPECTION AND THE EVENT WAS CONFIRMED. THE SCREWDRIVER SHATTERED DURING LOCKING AND IT IS CLEARLY VISIBLE THAT THE TIP WAS TWISTED BEFORE THE FINAL BREAKAGE. THE BROKEN SURFACE IS HOMOGENOUS WHICH INDICATES MATERIAL CONFORMITY. BASED ON THESE FINDINGS WE CONCLUDE THAT THE CAUSE OF THE FAILURE IS NOT DUE TO ANY MANUFACTURING NON CONFORMANCES. THESE FINDINGS ARE INDICATIONS THAT TOO MUCH TORQUE WAS APPLIED ONTO THE INSTRUMENT WHILE TIGHTENING THE SCREW. A REVIEW OF THE DHR INDICATES THERE WERE NO ANOMALIES WHICH COULD HAVE CAUSED OR CONTRIBUTED TO THIS COMPLAINT. THE MANUFACTURING RECORDS WERE REVIEWED AND NO COMPLAINT RELATED ISSUES WERE FOUND. ALL RECORDS INDICATE THE PRODUCT WAS MANUFACTURED TO SPECIFICATIONS. NO PRODUCT FAULT COULD BE DETECTED. CONCLUSION ¿ THE COMPLAINT IS CONSIDERED INDETERMINATE FROM A MANUFACTURING PERSPECTIVE. THE INVESTIGATION RESULTS CONCLUDED THAT TOO MUCH TORQUE WAS APPLIED ONTO THE INSTRUMENT WHILE TIGHTENING THE SCREW. THUS, THE DEVICE FAILURE IS RELATED TO THE CONDITIONS OF USE AND THE OPERATIONAL CONTEXT CONTRIBUTED TO THIS EVENT. PLEASE NOTE THAT OUR PROJECT MANAGER HAS DECIDED TO TAKE A CLOSER LOOK AT THE DESIGN IN ORDER TO AVOID PROBLEMS LIKE THIS IN THE FUTURE.

Description of Event or Problem · 1

IT WAS REPORTED THAT THE SCREWDRIVER WAS FOUND TWISTED AT THE END. THE SURGEONS WERE LOCKING DOWN THE CAPS, USING THE CORRECT TECHNIQUE, WITH A COUNTER TORQUE AND TORQUE LIMITING HANDLE WHEN THE SCREWDRIVER SHATTERED DURING LOCKING. THERE WAS NO INJURY TO THE PATIENT AND ALL THE PIECES OF THE DRIVER WERE LOCATED AND REMOVED. NO FURTHER INFORMATION WAS PROVIDED. THIS IS REPORT 1 OF 1 FOR COMPLAINT (B)(4).

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
272581 SCRDRIVERSHAFT T25 F/URS HXX SYNTHES GMBH 3680245

Patients

Seq Age Sex Outcome Treatment
1 18 YR