FDA Adverse Event Malfunction Summary report: N

KNIFE

MDR report key: 3123746 · Received May 15, 2013

Report

Report Number
2523835-2013-00065
Event Type
Malfunction
Date Received
May 15, 2013
Report Date
April 18, 2013
Manufacturer
ALCON PRECISION DEVICE - SINKING SPRING
Product Code
HNN
PMA / PMN Number
NA
Removal / Correction Number
NA
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
SC, US
Reporter Occupation
OTHER

Narratives

Additional Manufacturer Narrative · 1

ONE OPENED SAMPLE WAS RETURNED. THE SAMPLE WAS EXAMINED USING 10X MAGNIFICATION AND FOUND TO HAVE A DAMAGED TIP AND CUTTING EDGES. THE DEVICE HISTORY RECORD (DHR) FOR THE LOT WAS REVIEWED. FUNCTIONAL PENETRATION TEST VALUES FOR THIS LOT MET SPECIFICATION. NO ABNORMALITIES THAT COULD HAVE CONTRIBUTED TO A DULL KNIFE WERE FOUND DURING THE DHR REVIEW AND THE PRODUCT WAS RELEASED ACCORDING TO THE MANUFACTURER'S ACCEPTANCE CRITERIA. THE EXACT ROOT CAUSE FOR THE DAMAGED KNIVES IS UNKNOWN; HOW OR WHEN THE BLADES BECAME DAMAGED CANNOT BE DETERMINED. THE DAMAGE TO THE RETURNED SAMPLE IS CONSISTENT WITH DAMAGE THAT CAN OCCUR WHEN THE BLADE CONTACTS ANOTHER SURFACE PRIOR TO USE. SOME POTENTIAL CAUSES COULD BE REUSE, IMPROPER HANDLING, OR CONTACT WITH ANOTHER INSTRUMENT ON THE INSTRUMENT TRAY DURING PROCEDURE SETUP. ALL KNIVES ARE 100% INSPECTED BY TRAINED OPERATORS USING A MINIMUM OF 10X MAGNIFICATION DURING MANUFACTURING. ANY DEFECTS, SUCH AS THE DAMAGED TIP AND CUTTING EDGES EXHIBITED ON THE RETURNED OPENED SAMPLE, ARE REMOVED FROM THE LOT AND SCRAPPED. PENETRATION TESTING IS PERFORMED AND MONITORED DURING THE FINISHING PROCESS TO ENSURE THE SHARPNESS OF THE PRODUCT. (B)(4).

Description of Event or Problem · 1

A NURSE REPORTED THAT THEY HAVE HAD BLADES THAT WERE DULL OR BENT AT THE TIP. EACH TIME THE ISSUE HAS BEEN NOTED, THE BLADES WERE IMMEDIATELY REPLACED WITH NO PROCEDURAL DELAY. THERE HAS BEEN NO PATIENT IMPACT. THIS IS THE FIRST OF THREE REPORTS FOR THIS FACILITY.

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
214494 KNIFE MANUAL OPHTHALMIC SURGICAL INSTRUMENT HNN ALCON PRECISION DEVICE - SINKING SPRING 8065921540 917046M

Patients

Seq Age Sex Outcome Treatment
1