FDA Adverse Event Malfunction Summary report: N

AWL 16.5/3.2 CANN

MDR report key: 3083413 · Received April 29, 2013

Report

Report Number
8030965-2013-11151
Event Type
Malfunction
Date Received
April 29, 2013
Date of Event
May 31, 2012
Report Date
May 31, 2012
Manufacturer
SYNTHES GMBH
Product Code
FZX
PMA / PMN Number
EXEMPT
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
SZ
Reporter Occupation
OTHER

Narratives

Additional Manufacturer Narrative · 1

SYNTHES IS SUBMITTING THIS REPORT AS A RESULT OF REMEDIATION ACTIVITIES RELATED TO FDA WARNING LETTER DATED FEBRUARY 2012. DEVICE(S) LISTED IN THIS REPORT IS (ARE) USED FOR TREATMENT, NOT DIAGNOSIS. ANY ADDITIONAL INFORMATION RECEIVED REGARDING THIS EVENT AFTER FILING THIS REPORT SHALL BE FILED ON A SUPPLEMENTAL MDR. ORIGINAL AWARENESS DATE IS (B)(4) 2012. PLACEHOLDER.

Additional Manufacturer Narrative · 1

SYNTHES IS SUBMITTING THIS REPORT AS A RESULT OF REMEDIATION ACTIVITIES RELATED TO FDA WARNING LETTER DATED FEBRUARY 2012. DEVICE(S) LISTED IN THIS REPORT IS (ARE) USED FOR TREATMENT, NOT DIAGNOSIS. ANY ADDITIONAL INFORMATION RECEIVED REGARDING THIS EVENT AFTER FILING THIS REPORT SHALL BE FILED ON A SUPPLEMENTAL MDR. A REVIEW OF THE DEVICE HISTORY RECORDS WAS PERFORMED AND NO COMPLAINT RELATED ISSUES WERE FOUND. THE DEVICE WAS RETURNED FOR A MANUFACTURING EVALUATION. THE CONCERNED DIMENSIONS COULD NOT BE VERIFIED AS THE SINGLE PARTS IN THESE AREAS WERE BROKEN OR WORN. EXAMINATION OF THE RAW MATERIAL TESTING CERTIFICATES AND MANUFACTURING PAPERS SHOWED NO DEVIATIONS REGARDING MATERIAL ANALYSIS, STRENGTH, AND STRUCTURAL STABILITY. THE MICROSCOPIC VIEW OF THE BROKEN WELDED LASER SEAM SHOWED THAT THE WELDING JOINT MET FULLY TO THE SPECIFICATION AFTER MANUFACTURING. IT WAS CONCLUDED THAT THE SHAFT OF THE HANDLE WAS SEPARATED FROM THE AWL-BLADE. BOTH COMPONENTS WERE INTACT WITH NO ELEMENTS OF BREAK OUT VISIBLE. THE T-HANDLE WAS BADLY BENT AND SHOWED MARKS OF MISUSE INDICATING THAT A HAMMER WAS USED ON THE INSTRUMENT TO PROPEL IT FORWARD. THE BREAKAGE WAS DUE TO MISHANDLING WHICH RESULTED IN MECHANICAL OVERLOADING. NO PRODUCT OR MATERIAL RELATED CONDITION WAS FOUND. THIS COMPLAINT IS INVALID FROM A MANUFACTURING STANDPOINT.

Description of Event or Problem · 1

IT WAS REPORTED THAT THE SSFN FEMUR AWL WAS BROKEN INSIDE THE PATIENTS TROCHANTER. INITIALLY, THE SURGEON ATTEMPTED TO CREATE A WEDGE AT THE GREATER TROCHANTER USING OSTEOTOMY BECAUSE PATIENTS BONE WAS VERY HARD. HE THEN USED THE MALLET TO KNOCK ON THE AWL, WHICH CAUSED THE AWL TO BREAK INTO TWO PARTS. THE HANDLE WAS OUTSIDE THE BODY AND THE CUTTING AWL WAS EMBEDDED INSIDE THE PATIENTS TROCHANTER. THE BROKEN PIECE WAS REMOVED FROM THE PATIENT. THIS IS REPORT 2 OF 2 FOR FILE (B)(4).

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
183636 AWL 16.5/3.2 CANN FZX SYNTHES GMBH 2666723

Patients

Seq Age Sex Outcome Treatment
1