FDA Adverse Event Malfunction Summary report: N

STAR/HEXDRIVE SCREWDRIVER T25 3.5MM HEX/SELF-RETAINING

MDR report key: 3083288 · Received April 29, 2013

Report

Report Number
2530088-2013-10556
Event Type
Malfunction
Date Received
April 29, 2013
Report Date
June 4, 2012
Manufacturer
SYNTHES BRANDYWINE
Product Code
HXX
PMA / PMN Number
EXEMPT
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
AR, US
Reporter Occupation
OTHER HEALTH CARE PROFESSIONAL

Narratives

Additional Manufacturer Narrative · 1

SYNTHES IS SUBMITTING THIS REPORT AS A RESULT OF REMEDIATION ACTIVITIES RELATED TO FDA WARNING LETTER DATED FEBRUARY 2012. DEVICE(S) LISTED IN THIS REPORT IS (ARE) USED FOR TREATMENT, NOT DIAGNOSIS. ANY ADDITIONAL INFORMATION RECEIVED REGARDING THIS EVENT AFTER FILING THIS REPORT SHALL BE FILED ON A SUPPLEMENTAL MDR. A REVIEW OF DEVICE HISTORY RECORDS FOR MANUFACTURING REVEALED NO COMPLAINT RELATED ISSUES. MANUFACTURING EVALUATION NOTED THAT THE STAR DRIVE TIP HAS SHEARED OFF AND WAS NOT RETURNED FOR EVALUATION. BOTH SIDES OF THE HANDLE EXHIBIT DEEP GOUGES RESEMBLING PLIER MARKS. DARK WEAR MARKS EXIST NEAR TIP OF INSTRUMENT. ALL FEATURES RELATED TO THIS COMPLAINT THAT COULD BE VERIFIED DURING THIS EVALUATION MEET SPECIFICATIONS. TIP WIDTH COULD NOT BE VERIFIED DURING THIS EVALUATION BECAUSE THE TIP SHEARED OFF AND WAS NOT RETURNED FOR EVALUATION. BECAUSE ALL FEATURES RELATED TO THIS COMPLAINT COULD NOT BE VERIFIED DURING THIS EVALUATION DUE TO DAMAGE, THIS COMPLAINT IS INDETERMINATE FROM A MANUFACTURING PERSPECTIVE. PLACEHOLDER.

Additional Manufacturer Narrative · 1

SYNTHES IS SUBMITTING THIS REPORT AS A RESULT OF REMEDIATION ACTIVITIES RELATED TO FDA WARNING LETTER DATED FEBRUARY 2012. DEVICE(S) LISTED IN THIS REPORT IS (ARE) USED FOR TREATMENT, NOT DIAGNOSIS. ANY ADDITIONAL INFORMATION RECEIVED REGARDING THIS EVENT AFTER FILING THIS REPORT SHALL BE FILED ON A SUPPLEMENTAL MDR. PLACEHOLDER.

Description of Event or Problem · 1

PATIENT WAS RETURNED TO THE OPERATING ROOM ON (B)(6) 2012 FOR REMOVAL OF HARDWARE DUE TO A NON-UNION. PATIENT COMPLAINED OF PAIN FROM WEIGHT BEARING. SURGEON REMOVED ALL HARDWARE AND REVISED PATIENT WITH DBX ALLOGRAFT AND PLATE AND SCREW CONSTRUCT. DURING THE REMOVAL OF HARDWARE, THE SURGEON WAS USING THE STAR/HEXDRIVE SCREWDRIVER TO REMOVE THE SCREW FROM THE PLATE AND THE TIP OF THE SCREWDRIVER BROKE OFF INTO THE SCREW HEAD. THE PIN ON THE HANDLE OF THE STARDRIVE SCREWDRIVER SHEARED OFF FROM THE SHAFT ALLOWING THE SCREWDRIVER HANDLE TO SPIN FREELY. STARDRIVE SCREWDRIVER WAS NOT USED DURING THE PROCEDURE. SURGEON THEN ANOTHER STARDRIVE SCREWDRIVER TO REMOVE THE SCREW AND THE TIP OF THE SCREWDRIVER BECAME TWISTED-BENT. SURGEON WAS ABLE TO COMPLETE THE PROCEDURE WITH NO FURTHER PROBLEMS. REMOVED HARDWARE WAS DISCARDED OF AND IS UNAVAILABLE FOR RETURN. CONSULTANT WILL RETURN THE INSTRUMENTS. THIS IS 1 OF 10 REPORT FOR EVENT # (B)(4).

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
184479 STAR/HEXDRIVE SCREWDRIVER T25 3.5MM HEX/SELF-RETAINING HXX SYNTHES BRANDYWINE 5738734

Patients

Seq Age Sex Outcome Treatment
1