FDA Adverse Event Malfunction Summary report: N

4.35MM TI CANCELLOUS EXP HEAD SCREW/SELF-TAP/12MM

MDR report key: 3082364 · Received April 29, 2013

Report

Report Number
2520274-2013-02232
Event Type
Malfunction
Date Received
April 29, 2013
Date of Event
April 3, 2013
Report Date
April 3, 2013
Manufacturer
SYNTHES USA
Product Code
KWP
PMA / PMN Number
K994187
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
TX, US
Reporter Occupation
OTHER HEALTH CARE PROFESSIONAL

Narratives

Additional Manufacturer Narrative · 1

DEVICE IS USED FOR TREATMENT, NOT DIAGNOSIS. THE TABS ON THE SCREW HEAD SHOW MARKS OF USE. THE BROKEN OFF PART OF THE LOCKING SCREW IS JAMMED IN THE THREAD OF THE PRESENT SCREW. THE MANUFACTURING CONCLUSION WHICH WOULD BE RELEVANT FOR THE THREAD IN THE SCREW CANNOT BE PRESENTED DUE TO THE BROKEN OFF SCREW BODY WHICH IS JAMMED IN THE THREAD. VISUALLY THERE DOES NOT APPEAR TO BE AN ISSUE OTHER THAN THE DAMAGE SUSTAINED BY IMPLANTATION AND EXTRACTION. THE EXPANSION HEAD SCREWS WHICH WERE BENT AT THE TABS MAY HAVE BEEN INSERTED WITH THE DRIVER OFF-AXIS CAUSING A BENDING LOAD ON THE TABS WHICH IS WHY THE TABS ARE NOT BENT SYMMETRICALLY. THE LOCKING SCREW IS USED IN CSLP, CSLP SMALL STATURE, AND CSLPVA CERVICAL PLATES. THE LOCKING SCREW FAILED IN SHEAR AT CROSS SECTION AT A MINOR THREAD DIAMETER JUST BELOW THE HEAD EXPERIENCED DUE TO STRESSES BEYOND THE SHEAR STRENGTH OF THE MATERIAL. THE COMPLAINT DESCRIPTION DOES NOT INCLUDE ENOUGH INFORMATION TO SUGGEST WHAT CONTRIBUTED TO THIS EVENT. THE MATERIALS WERE REVIEWED FOR THE EXPANSION HEAD AND LOCKING SCREWS ARE ADEQUATE FOR THE INTENDED USE.

Additional Manufacturer Narrative · 1

DEVICE WAS USED FOR TREATMENT, NOT DIAGNOSIS. SUBJECT DEVICE HAS BEEN RECEIVED AND IS CURRENTLY IN THE EVALUATION PROCESS. INVESTIGATION IS ON GOING; NO CONCLUSION COULD BE DRAWN.

Description of Event or Problem · 1

IT WAS REPORTED THAT ON (B)(6) 2013, DURING A CERVICAL FUSION PROCEDURE, THE TABS BENT ON TWO EXPANSION HEAD SCREWS. IT WAS REPORTED THAT A LOCKING SCREW ALSO BROKE AT THE SHAFT INSIDE OF THE THIRD EXPANSION HEAD SCREW. THE SCREW WAS REMOVED AND REPLACED. SURGERY WAS DELAYED BY APPROXIMATELY 15-20 MINUTES. SURGEON COMPLETED THE PROCEDURE WITHOUT ANY FURTHER PROBLEMS. THIS IS REPORT 2 OF 4 FOR COMPLAINT (B)(4).

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
185841 4.35MM TI CANCELLOUS EXP HEAD SCREW/SELF-TAP/12MM KWP SYNTHES USA

Patients

Seq Age Sex Outcome Treatment
1 38 YR