FDA Adverse Event Malfunction Summary report: N

EXPEDIUM DI FINAL TIGHTENER

MDR report key: 3071529 · Received April 22, 2013

Report

Report Number
1526439-2013-15706
Event Type
Malfunction
Date Received
April 22, 2013
Date of Event
March 27, 2013
Report Date
March 27, 2013
Manufacturer
DEPUY SYNTHES SPINE
Product Code
HWR
PMA / PMN Number
PEXEMPT
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
US
Reporter Occupation
OTHER

Narratives

Additional Manufacturer Narrative · 1

A FOLLOW UP REPORT WILL BE FILED UPON COMPLETION OF THE INVESTIGATION.

Additional Manufacturer Narrative · 1

VISUAL INSPECTION OF THE RETURNED DI FINAL TIGHTENER FOUND FOUR LUGS BROKEN OFF FROM THE DISTAL TIP OF THE RETURNED DEVICE. IT WAS NOTED UPON FURTHER EXAMINATION THAT THE FRACTURED SURFACES HAD SIGNS OF PLASTIC DEFORMATION IN THE DIRECTION OF TIGHTENING. A REVIEW OF THE DEVICE HISTORY RECORD FOUND NO ISSUES DURING THE MANUFACTURING AND RELEASE OF THIS PRODUCT THAT COULD BE ATTRIBUTED TO THE PROBLEM REPORTED BY THE CUSTOMER. THE PRODUCT WAS RELEASED ACCOMPLISHING ALL QUALITY REQUIREMENTS. A REVIEW OF THE COMPLAINT TREND ANALYSIS FOUND NO OBSERVED TRENDS FOR ISSUES OF THIS NATURE. ALTHOUGH THE ROOT CAUSE CANNOT BE POSITIVELY DETERMINED, THE NOTED MATERIAL DAMAGE ON THE FRACTURED SURFACES SUGGESTS THAT THE DEVICE UNDERWENT AN UNANTICIPATED LEVEL OF TORSIONAL SHEAR STRESS DURING SCREW TIGHTENING, RESULTING IN TIP FRACTURE. IN THE ABSENCE OF AN IDENTIFIED DEVICE MANUFACTURING/RELEASE ISSUE OR AN OBSERVED TREND, THIS COMPLAINT WILL BE CLOSED WITH NO FURTHER ACTION REQUIRED.

Description of Event or Problem · 1

INTERNATIONAL AFFILIATE REPORTS THE DISTAL TIP OF THE DI FINAL TIGHTENER BROKE OFF FROM THE INSTRUMENT DURING TIGHTENING OF A SET SCREW. THE BROKEN TIP WAS RECOVERED FROM THE SURGICAL SITE. THE DIFFICULTY RESULTED IN A DELAY TO THE PROCEDURE OF APPROXIMATELY TWENTY MINUTES.

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
172179 EXPEDIUM DI FINAL TIGHTENER DRIVER, PROSTHESIS HWR DEPUY SYNTHES SPINE 0605NT

Patients

Seq Age Sex Outcome Treatment
1