FDA Adverse Event Malfunction Summary report: N

ALIF TRIAL SPACER ANGLED/LATERAL/ANTERIOR 9MM

MDR report key: 3070369 · Received April 22, 2013

Report

Report Number
1719045-2013-10723
Event Type
Malfunction
Date Received
April 22, 2013
Date of Event
December 15, 2011
Report Date
December 15, 2011
Manufacturer
SYNTHES MONUMENT
Product Code
LXH
PMA / PMN Number
EXEMPT
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
KS, US
Reporter Occupation
OTHER HEALTH CARE PROFESSIONAL

Narratives

Additional Manufacturer Narrative · 1

ADDITIONAL NARRATIVE: SYNTHES IS SUBMITTING THIS REPORT AS A RESULT OF REMEDIATION ACTIVITIES RELATED TO FDA WARNING LETTER DATED FEBRUARY 2012. DEVICE(S) LISTED IN THIS REPORT IS (ARE) USED FOR TREATMENT, NOT DIAGNOSIS. ANY ADDITIONAL INFORMATION RECEIVED REGARDING THIS EVENT AFTER FILING THIS REPORT SHALL BE FILED ON A SUPPLEMENTAL MDR. A REVIEW OF THE DEVICE HISTORY RECORDS WAS PERFORMED AND NO COMPLAINT RELATED ISSUES WERE FOUND. THE TRIAL SPACER WAS RETURNED FOR A MANUFACTURING EVALUATION WITH A METAL PIECE STUCK IN THE THREAD FORM ON THE 30MM SIDE OF THE SPACER. THE SPACER HAD SCRATCHES AND DENTS INDICATING USE. THE MEASURABLE DIMENSIONS AND MATERIAL PROPERTIES WERE WITHIN PRINT SPECIFICATION. THIS COMPLAINT IS INDETERMINATE FROM A MANUFACTURING STANDPOINT BECAUSE THE DAMAGED PORTION OF THE PRODUCT MADE PHYSICAL DIMENSIONAL VERIFICATION IMPOSSIBLE.

Additional Manufacturer Narrative · 1

SYNTHES IS SUBMITTING THIS REPORT AS A RESULT OF REMEDIATION ACTIVITIES RELATED TO FDA WARNING LETTER DATED FEBRUARY 2012. DEVICE(S) LISTED IN THIS REPORT IS (ARE) USED FOR TREATMENT, NOT DIAGNOSIS. ANY ADDITIONAL INFORMATION RECEIVED REGARDING THIS EVENT AFTER FILING THIS REPORT SHALL BE FILED ON A SUPPLEMENTAL MDR. A PRODUCT DEVELOPMENT EVENT EVALUATION WAS ALSO PERFORMED. THIS FAILURE HAS NOT BEEN REPLICATED WITH THE LATEST SPINDLE ASSEMBLY BY PRODUCT DEVELOPMENT WHILE FOLLOWING PROPER TECHNIQUE DESCRIBED IN THE TECHNIQUE GUIDE AND TRAINING. WHILE THIS INSTRUMENT WAS CONSTRUCTED WITH THE UPDATED, LESS BRITTLE MATERIAL, PER THE PREVIOUSLY IMPLEMENTED DESIGN CHANGE DURING THE RESOLUTION OF AN INTERNAL CORRECTIVE ACTION, THERE IS STILL A POTENTIAL FOR THIS FAILURE TO OCCUR IF PROPER TECHNIQUE IS NOT FOLLOWED AND LARGE DISPLACEMENT MANIPULATIONS ARE APPLIED WHILE THE INSTRUMENT IS IN A LOOSENED STATE. THE IMPLEMENTATION OF THIS NEW MATERIAL, AS WELL AS THE UPDATES TO THE TECHNIQUE AND ADDITIONAL CONSULTANT TRAINING, HAS LOWERED THE OCCURRENCE RATE OF THIS FAILURE MODE SINCE THE INTERNAL CORRECTIVE ACTION RESOLUTION. AS THIS FAILURE MODE IS KNOWN TO OCCUR IF THE TECHNIQUE IS NOT FOLLOWED AND THE DEVICE IS USED IN A LOOSENED STATE, IT IS INDETERMINATE WHETHER THE COMPLAINT IS A RESULT OF THE DEVICE DESIGN. ORIGINAL AWARENESS DATE IS 12/15/2011.

Description of Event or Problem · 1

IT WAS REPORTED THAT DURING AN ANTERIOR LUMBAR INTERBODY FUSION (ALIF) PROCEDURE AT L5-S1, THE TIP OF THE SPINDLE ASSEMBLY FOR TRIAL SPACER HANDLE BROKE OFF INSIDE THE TRIAL SPACER, LEAVING THE TRIAL IN THE DISC SPACE. THE SURGEON WAS ABLE TO RETRIEVE THE TRIAL SPACER. ANOTHER ALIF SET WAS OPENED AND USED TO COMPLETE THE PROCEDURE WITH NO ADVERSE EFFECT TO THE PATIENT. THIS IS REPORT 2 OF 2 FOR FILE (B)(4).

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
170988 ALIF TRIAL SPACER ANGLED/LATERAL/ANTERIOR 9MM LXH SYNTHES MONUMENT LM002178

Patients

Seq Age Sex Outcome Treatment
1