FDA Adverse Event Malfunction Summary report: N

HELICAL BLADE COUPLING SCREW

MDR report key: 3062339 · Received April 16, 2013

Report

Report Number
1719045-2013-10670
Event Type
Malfunction
Date Received
April 16, 2013
Date of Event
September 22, 2011
Report Date
September 22, 2011
Manufacturer
SYNTHES (USA) BRANDYWINE
Product Code
LXH
PMA / PMN Number
EXEMPT
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
AR, US
Reporter Occupation
OTHER HEALTH CARE PROFESSIONAL

Narratives

Additional Manufacturer Narrative · 1

SYNTHES IS SUBMITTING THIS REPORT AS A RESULT OF REMEDIATION ACTIVITIES RELATED TO FDA WARNING LETTER DATED FEBRUARY 2012. DEVICE(S) LISTED IN THIS REPORT IS (ARE) USED FOR TREATMENT, NOT DIAGNOSIS. ANY ADDITIONAL INFORMATION RECEIVED REGARDING THIS EVENT AFTER FILING THIS REPORT SHALL BE FILED ON A SUPPLEMENTAL MDR. PRODUCT DEVELOPMENT EVALUATION REVEALS THE HELICAL BLADE COUPLING SCREW WAS RECEIVED IN TWO PIECES AND WITH THE WELD BROKEN AT THE SHAFT CONNECTION TO THE KNOB. THERE ARE NUMEROUS DEEP DENTS ON THE TOP AND EDGES OF THE KNOB. THE THREADS ON THE END ARE STILL INTACT AND A HELICAL BLADE WAS SUCCESSFULLY ATTACHED TO THE COUPLING SCREW. AS PREVIOUSLY NOTED, THE HELICAL BLADE COUPLING SCREW IS HAMMERED REPEATEDLY AS PART OF THE TECHNIQUE TO INSERT THE HELICAL BLADE. A REVIEW OF THE PRODUCT DESIGN/DRAWINGS ALSO SHOWED THE COUPLING SCREW DESIGN TO BE ACCEPTABLE FOR THE INTENDED USE. ADDITIONALLY, EXCESSIVE HAMMERING OF THE COUPLING SCREW OFF-ANGLE OR WHEN THE SCREW IS NOT FULLY TIGHTENED, PER THE TECHNIQUE GUIDE, COULD RESULT IN LOADING CONDITIONS THAT MAY LEAD TO BREAKAGE. THE RETURNED DEVICE SHOWS EVIDENCE OF BEING USED/HAMMERED EXTENSIVELY. THE DENTS AROUND THE PERIMETER OF THE HEAD INDICATE THAT IT HAS BEEN STRUCK OFF-ANGLE NUMEROUS TIMES. THE DESIGN WAS REVIEWED AND DETERMINED TO BE ACCEPTABLE FOR THE INTENDED USE AND THEREFORE THE COMPLAINT IS CONSIDERED INVALID. A REVIEW OF THE DEVICE HISTORY RECORD DID NOT SHOW CONDITIONS THAT COULD HAVE CONTRIBUTED TO THE REPORTED EVENT.

Additional Manufacturer Narrative · 1

SYNTHES IS SUBMITTING THIS REPORT AS A RESULT OF REMEDIATION ACTIVITIES RELATED TO FDA WARNING LETTER DATED FEBRUARY 2012. DEVICE(S) LISTED IN THIS REPORT IS (ARE) USED FOR TREATMENT, NOT DIAGNOSIS. ANY ADDITIONAL INFORMATION RECEIVED REGARDING THIS EVENT AFTER FILING THIS REPORT SHALL BE FILED ON A SUPPLEMENTAL MDR. ORIGINAL AWARENESS DATE IS (B)(6) 2011.

Additional Manufacturer Narrative · 1

SYNTHES IS SUBMITTING THIS REPORT AS A RESULT OF REMEDIATION ACTIVITIES RELATED TO FDA WARNING LETTER DATED FEBRUARY 2012. BLANK FIELDS ON THIS FORM INDICATE THE INFORMATION IS UNKNOWN, UNAVAILABLE OR UNCHANGED. DEVICE(S) LISTED IN THIS REPORT IS (ARE) USED FOR TREATMENT, NOT DIAGNOSIS. ANY ADDITIONAL INFORMATION RECEIVED REGARDING THIS EVENT AFTER FILING THIS REPORT SHALL BE FILED ON A SUPPLEMENTAL MDR.(B)(4).

Description of Event or Problem · 1

IT WAS REPORTED THAT DURING AN INTERTROCHANTERIC FRACTURE PROCEDURE, WHILE TRYING TO REMOVE THE HELICAL BLADE COUPLING SCREW FROM THE HELICAL BLADE, THE HEAD OF THE COUPLING SCREW STRIPPED AND POPPED OFF. PLIERS WERE USED TO TURN THE COUPLING SCREW MANUALLY FOR REMOVAL. THE SURGEON ADDED LOCKING SCREWS TO THE DISTAL PORTION OF THE NAIL AND COMPLETED THE PROCEDURE.

Description of Event or Problem · 1

THIS IS REPORT 1 OF 1 FOR COMPLAINT (B)(4).

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
162548 HELICAL BLADE COUPLING SCREW LXH SYNTHES (USA) BRANDYWINE 4771627

Patients

Seq Age Sex Outcome Treatment
1