FDA Adverse Event Injury Summary report: N

DHS/DCS COUPLING SCREW

MDR report key: 3055504 · Received April 12, 2013

Report

Report Number
3003787298-2013-00060
Event Type
Injury
Date Received
April 12, 2013
Date of Event
March 19, 2013
Report Date
March 19, 2013
Manufacturer
SYNTHES JENNERSVILLE
Product Code
LXH
PMA / PMN Number
EXEMPT
Adverse Event
Yes
Report Source
Manufacturer report
Reporter Location
VA, US
Reporter Occupation
OTHER HEALTH CARE PROFESSIONAL

Narratives

Additional Manufacturer Narrative · 1

THIS DEVICE USED FOR TREATMENT AND NOT DIAGNOSIS. REVIEW OF THE DEVICE HISTORY RECORD SHOWED THAT THERE WERE NO ISSUES DURING THE MANUFACTURE OF THE PRODUCT THAT WOULD CONTRIBUTE TO THIS COMPLAINT CONDITION.

Additional Manufacturer Narrative · 1

DEVICE WAS USED FOR TREATMENT, NOT DIAGNOSIS. DEVICE IS AN INSTRUMENT AND IS NOT IMPLANTED/EXPLANTED. A PRODUCT DEVELOPMENT EVENT EVALUATION WAS CONDUCTED AND THE REPORT INDICATES THE THREADED DISTAL TIP ON BOTH RETURNED COUPLING SCREWS HAS FRACTURED MID THREAD. THE DISTAL TIP COMPLETELY SHEARED OFF OF ONE, AND IS BARELY RETAINED ON THE OTHER AND BENT AT AN ANGLE OF APPROXIMATELY 30 DEGREES. THE COMPLAINT CONDITION WAS MOST LIKELY CAUSED BY AN OFF-AXIS FORCE BEING APPLIED TO THE RETURNED DHS/DCS COUPLING SCREWS (PART# (B)(4)) WHICH CAUSED THE THREADED PORTION TO SHEAR OFF. THE RETURNED COUPLING SCREWS WERE MANUFACTURED IN JANUARY 2012 (LOT# 6841030) AND SEPTEMBER 2012 (LOT# 7013095). THE DEVICE IS MANUFACTURED FROM (B)(4). THE DESIGN IS ADEQUATE FOR ITS INTENDED USE AND DID NOT CONTRIBUTE TO THIS COMPLAINT CONDITION. THE COMPLAINT CONDITION WAS CAUSED BY AN OFF AXIS FORCE CAUSING THE THREAD TO FRACTURE AT THE LOCATION JUST ABOVE WHERE THE THREAD WAS SUPPORTED INSIDE OF A LAG SCREW. AS A RESULT OF A PREVIOUS PRODUCT COMPLAINT, THE RISK ANALYSIS WAS REQUESTED FROM PRODUCT DEVELOPMENT. THE RECEIVED DOCUMENT ((B)(4)) DID NOT ADEQUATELY ADDRESS THE COMPLAINT CONDITION FOR THE THREADS SHEARING DUE TO OFF-AXIS FORCE. THEREFORE, PRODUCT DEVELOPMENT WAS NOTIFIED TO UPDATE/RECREATE RISK ANALYSIS TO ADEQUATELY ADDRESS THESE COMPLAINT CONDITIONS AS A RESULT OF THE PRIOR COMPLAINT. A REVIEW OF THE DEVICE HISTORY RECORD HAS BEEN REQUESTED.

Description of Event or Problem · 1

DURING AN ORIF OF THE HIP ON (B)(6) 2013, THE SURGEON WAS SCREWING THE HIPS SCREW TO THE FEMORAL NECK WHEN THE CONNECTING SCREW ON THE DHS/DCS COUPLING SCREW LOOSENED AND THE INSTRUMENT BROKE. A SECOND DHS/DCS COUPLING SCREW WAS USED FROM A DIFFERENT SET AND THE SAME ISSUE OCCURRED. SURGERY WAS DELAYED BY APPROXIMATELY 20 MINUTES, BUT THE SURGERY PROCEEDED WITH NO HARM TO THE PATIENT REPORTED. THIS IS 2 OF 2 REPORTS FOR THE SAME EVENT, (B)(4).

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
159004 DHS/DCS COUPLING SCREW LXH SYNTHES JENNERSVILLE 6841030

Patients

Seq Age Sex Outcome Treatment
1 92 YR Required Intervention