FDA Adverse Event Malfunction Summary report: N

HOLDING SLEEVE-LONG FOR MATRIX

MDR report key: 3050757 · Received April 10, 2013

Report

Report Number
1719045-2013-10639
Event Type
Malfunction
Date Received
April 10, 2013
Date of Event
November 1, 2011
Report Date
November 1, 2011
Manufacturer
SYNTHES MONUMENT
Product Code
LXH
PMA / PMN Number
EXEMPT
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
MO
Reporter Occupation
OTHER HEALTH CARE PROFESSIONAL

Narratives

Additional Manufacturer Narrative · 1

SYNTHES IS SUBMITTING THIS REPORT AS A RESULT OF REMEDIATION ACTIVITIES RELATED TO FDA WARNING LETTER DATED FEBRUARY 2012. DEVICE(S) LISTED IN THIS REPORT IS (ARE) USED FOR TREATMENT, NOT DIAGNOSIS. ANY ADDITIONAL INFORMATION RECEIVED REGARDING THIS EVENT AFTER FILING THIS REPORT SHALL BE FILED ON A SUPPLEMENTAL MDR. A REVIEW OF SYNTHES DEVICE HISTORY RECORDS FOR MANUFACTURING REVEALED NO COMPLAINT RELATED ISSUES. PRODUCT DEVELOPMENT EVALUATION REVEALED RETURNED DEVICE WAS RECEIVED WITH THE FIRST THREAD ON THE DISTAL END BROKEN OFF AND THE REMAINING THREADS HAVE DENTS AND BURRS. THE TIP CANNOT BE INSERTED INTO A SCREW DUE TO THE DAMAGE. THE BROKEN THREAD PIECE IS IN THE RETURNED POLYAXIAL SCREW THREAD RECESS. THE TECHNIQUE GUIDE ILLUSTRATES HOW TO PROPERLY LOAD AND TIGHTEN THE HOLDING SLEEVE INTO THE RECESS OF THE SCREW AND CAUTIONS NOT TO GRASP THE GREEN KNOB DURING SCREW INSERTION AS THIS WILL CAUSE THE HOLDING SLEEVE TO DISENGAGE FROM THE SCREW. THE DAMAGE IS CONSISTENT WITH THE EVALUATION THAT THE CONDITION OF THE THREADS INDICATES THAT THE ENGAGED HOLDING SLEEVE WAS PARTIALLY UNTHREADED FROM THE IMPLANT INTERFACE, AT WHICH POINT A CANTILEVER LOAD WAS APPLIED TO THE ASSEMBLY. THIS INCOMPLETE ENGAGEMENT ALLOWED THE CANTILEVER FORCE TO CONCENTRATE ON ONE SECTION OF THE THREADS, EXCEEDING THE DESIGN LIMITS. A COMPANY CORRECTIVE AND PREVENTIVE ACTION WAS INITIATED TO ADDRESS THIS ISSUE.

Additional Manufacturer Narrative · 1

SYNTHES IS SUBMITTING THIS REPORT AS A RESULT OF REMEDIATION ACTIVITIES RELATED TO FDA WARNING LETTER DATED FEBRUARY 2012. DEVICE(S) LISTED IN THIS REPORT IS (ARE) USED FOR TREATMENT, NOT DIAGNOSIS. ANY ADDITIONAL INFORMATION RECEIVED REGARDING THIS EVENT AFTER FILING THIS REPORT SHALL BE FILED ON A SUPPLEMENTAL MDR. (B)(4).

Description of Event or Problem · 1

IT WAS REPORTED THAT DURING A LUMBAR FUSION PROCEDURE AT L3-L5 THE TIP OF THE HOLDING SLEEVE AND THE TIP OF THE SCREWDRIVER BROKE OFF IN THE HEAD OF A SCREW DURING INSERTION. ALL PIECES WERE REMOVED FROM THE PATIENT. THE SURGEON USED ANOTHER HOLDING SLEEVE, SCREWDRIVER AND A NEW SCREW TO COMPLETE THE PROCEDURE. THIS IS REPORT 2 OF 2 FOR THE SAME EVENT.

Description of Event or Problem · 1

THIS IS REPORT 2 OF 2 FOR THIS COMPLAINT (B)(4).

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
149636 HOLDING SLEEVE-LONG FOR MATRIX LXH SYNTHES MONUMENT 6489807

Patients

Seq Age Sex Outcome Treatment
1 59 YR