PULSE GEN MODEL 102
Report
- Report Number
- 1644487-2013-00949
- Event Type
- Malfunction
- Date Received
- April 8, 2013
- Date of Event
- March 13, 2013
- Report Date
- March 13, 2013
- Manufacturer
- CYBERONICS INC
- Product Code
- LYJ
- PMA / PMN Number
- P970003
- Removal / Correction Number
- NA
- Product Problem
- Yes
- Report Source
- Manufacturer report
- Reporter Occupation
- PHYSICIAN
Narratives
DURING IMPLANT SURGERY ON (B)(6) 2013, A PHYSICIAN DISCONNECTED THE LEAD AND GENERATOR IN ORDER TO TUNNEL LEAD. EVEN WITH SEVERAL ATTEMPTS TO UNLOCK THE SCREW (VISIBLE VIA DOME OF SILICON PLUG IN GENERATOR BLOCK) HE WAS FINALLY NOT ABLE TO DISCONNECT. 'POWER' WAS USED WHICH DISRUPTED THE LEAD: THE GENERATOR WAS STILL CONNECTED TO THE LEAD. THE LEAD AND GENERATOR WERE BOTH EXPLANTED, AND A BACK-UP SYSTEM WAS IMPLANTED. CLARIFICATION WAS RECEIVED THAT SEVERAL ATTEMPTS TO UNSCREW WERE MADE, AND SCREWDRIVER WORKED WELL. UPON DISCONNECTION OF THE GENERATOR WITH THE LEAD, A SMALL DISCONNECT FIELD WAS SEEN IN THE CONNECTION POINT; THEREFORE A NEW GENERATOR AND LEAD WERE IMPLANTED. THE SURGEON COULD ALREADY SEE THE SILICON SEAL COME UP (DOME). THE LEAD AND GENERATOR WERE RETURNED ON (B)(6) 2013 AND ARE PENDING PRODUCT ANALYSIS.
ANALYSIS OF THE VNS GENERATOR AND LEAD WAS COMPLETED. NO OBSTRUCTIONS WERE OBSERVED IN THE GENERATOR HEADER LEAD CAVITY OR CONNECTOR BLOCKS OF THE PULSE GENERATOR. IN ADDITION, THE IN-LINE CAVITY GO GAUGE TEST, DESIGNED TO VERIFY PROPER LEAD CAVITY DIMENSIONS IN THE HEADER AREA, PASSED. A BENCH LEAD INSERTED COMPLETELY PAST THE NEGATIVE CONNECTOR BLOCK AND WAS SET/RELEASED WITH THE RETURNED SETSCREW (LAB CONDITIONS). THE BENCH TEST LEAD REMOVED FROM THE PULSE GENERATOR HEADER WITH NO DIFFICULTIES (LAB CONDITIONS). IN ADDITION, THE AS RECEIVED PHOTOS (PRIOR TO DECONTAMINATION) OF THE RETURNED PULSE GENERATOR AND LEAD SHOW THAT THE SETSCREW IS IN THE DOWN POSITION (SET), WHICH MAY HAVE BEEN A CONTRIBUTING FACTOR FOR THE REMOVAL DIFFICULTIES. IN THE PA LAB, THE DEVICE OUTPUT SIGNAL WAS MONITORED FOR MORE THAN 24-HRS, WHILE THE GENERATOR WAS PLACED IN A SIMULATED BODY TEMPERATURE ENVIRONMENT. RESULTS SHOWED NO SIGNS OF VARIATION IN THE PULSE GENERATOR¿S OUTPUT SIGNAL AND DEMONSTRATED THAT THE DEVICE PROVIDED THE EXPECTED LEVEL OF OUTPUT CURRENT FOR THE ENTIRE MONITORING PERIOD. THE PULSE GENERATOR DIAGNOSTICS WERE AS EXPECTED FOR THE PROGRAMMED PARAMETERS. IN ADDITION, A COMPREHENSIVE AUTOMATED ELECTRICAL EVALUATION SHOWED THAT THE PULSE GENERATOR PERFORMED ACCORDING TO FUNCTIONAL SPECIFICATIONS. THE GENERATOR WAS STILL CONNECTED TO THE LEAD. DOCUMENTED ¿AS-RECEIVED¿ CONDITION PROVIDED BY THE DECONTAMINATION TECHNICIAN NOTES THAT THE GENERATOR SETSCREW WAS TIGHTENED ONTO THE LEAD CONNECTOR PIN. DURING THE VISUAL ANALYSIS THE CONNECTOR BOOT / INNER SILICONE TUBES APPEARED TO BE TORN IN HALF AT THE END OF THE CONNECTOR RING WITH THE QUADFILAR COILS STRETCHED AND KINKED IN BETWEEN THE TWO HALVES. THE (+) WHITE AND (-) GREEN ELECTRODE RIBBONS APPEARED TO BE STRETCHED AND THE HELICES MISSHAPED; INDICATING THE LEAD ASSEMBLY HAD BEEN ATTEMPTED TO BE USED. WHAT APPEARED TO BE REMNANTS OF DRIED BODY FLUIDS WERE OBSERVED ON THE RIBBONS AND HELICES. WITH THE EXCEPTION OF THE DAMAGED CONNECTOR BOOT, THE CONDITION OF THE RETURNED LEAD ASSEMBLY IS CONSISTENT WITH CONDITIONS THAT TYPICALLY EXIST FOLLOWING AN ATTEMPTED IMPLANT PROCEDURE. THE RESISTANCE MEASUREMENTS TAKEN DURING DECONTAMINATION VERIFIED AN ELECTRICAL AND MECHANICAL CONTACT BETWEEN THE GENERATOR AND CONNECTOR PIN AT ONE POINT IN TIME. CONTINUITY CHECKS OF THE RETURNED LEAD ASSEMBLY WERE PERFORMED WITH NO DISCONTINUITIES IDENTIFIED. NO COIL BREAKS WERE FOUND. BASED ON THE FINDINGS IN THE PRODUCT ANALYSIS LAB, THERE IS NO EVIDENCE TO SUGGEST ANY DEVICE-RELATED ANOMALY WITH THE RETURNED LEAD. THE TIGHTENED SETSCREW MAY HAVE CONTRIBUTED TO THE DAMAGED CONNECTOR BOOT.
Devices
| Seq | Brand | Generic | Product Code | Manufacturer | Model | Lot | UDI-DI |
|---|---|---|---|---|---|---|---|
| 142938 | PULSE GEN MODEL 102 | GENERATOR | LYJ | CYBERONICS INC | 102 | 3312 |
Patients
| Seq | Age | Sex | Outcome | Treatment |
|---|---|---|---|---|
| 1 | 26 YR |