FDA Adverse Event Malfunction Summary report: N

MONOPOLAR CURVED SCISSORS INSTRUMENT

MDR report key: 3011944 · Received March 20, 2013

Report

Report Number
2955842-2013-00915
Event Type
Malfunction
Date Received
March 20, 2013
Date of Event
February 7, 2013
Report Date
February 20, 2013
Manufacturer
INTUITIVE SURGICAL,INC.
Product Code
NAY
PMA / PMN Number
K050005
Removal / Correction Number
2955842-051613-005
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
TN
Reporter Occupation
OTHER

Narratives

Additional Manufacturer Narrative · 1

THE INSTRUMENT WAS RETURNED AND EVALUATED. ENGINEERING WAS UNABLE TO DUPLICATE THE CUSTOMER REPORTED COMPLAINT. ENGINEERING FOUND THAT VISUAL INSPECTION SHOWS NO DAMAGE TO THE DRIVE CABLES AT THE WRIST. THE SCISSORS OPENED AND CLOSED FINE WHEN THE INPUT DISCS WERE MANUALLY ROTATED. ENGINEERING FOUND A BROKEN TUBE EXTENSION AND MAIN TUBE DAMAGE. THE TUBE EXTENSION WAS BROKEN AND MISSING . A 110 X .110 PIECE AT THE PROXIMAL CLEVIS INTERFACE. THE CLEVIS WAS DISLODGED FROM THE TUBE EXTENSION. THE TUBE EXTENSION FRACTURED NEXT TO ONE OF THE KEYS THAT MATE WITH THE PROXIMAL CLEVIS. THE ELECTRICAL CONTINUITY TESTING PASSED. THERE WERE VARIOUS SCRATCH MARKS ON THE DISTAL END OF THE MAIN TUBE SHOWING LIGHT MATERIAL REMOVAL. THE SCRATCHES WERE .070 - .450 IN LENGTH AND NOT ALIGNED WITH THE TUBE AXIS. ENGINEERING CONCLUDED THAT DAMAGE WAS LIKELY DUE TO MISHANDLING. NO OTHER DAMAGE WAS FOUND. THE INSTRUMENTS AND ACCESSORIES USER MANUAL SPECIFICALLY STATES: GENERAL PRECAUTIONS AND WARNINGS O HANDLE INSTRUMENTS WITH CARE. AVOID MECHANICAL SHOCK OR STRESS THAT CAN CAUSE DAMAGE TO THE INSTRUMENTS. O DO NOT USE AN INSTRUMENT TO CLEAN DEBRIS FROM ANOTHER INSTRUMENT INTRAOPERATIVELY. THIS MAY RESULT IN DAMAGE TO THE INSTRUMENTS OR OTHER UNINTENDED CONSEQUENCES, SUCH AS DISCONNECTION OF THE INSTRUMENT TIP. THE CUSTOMER REPORTED COMPLAINT DOES NOT ITSELF CONSTITUTE A MDR REPORTABLE EVENT; HOWEVER, THE REPORTED MALFUNCTION IF TO RECUR COULD CAUSE OR CONTRIBUTE TO AN ADVERSE EVENT.

Additional Manufacturer Narrative · 1

THIS MDR IS BEING SUBMITTED FOR RETROSPECTIVE ACTIVITY PERFORMED RELATING TO FIELD ACTION NUMBER 2955842-051613-005 TO INVESTIGATE MICRO-CRACKS ON THE MONOPOLAR CURVED SCISSORS INSTRUMENT. THESE TYPES OF MICRO-CRACKS WILL NOT LEAD TO MECHANICAL FAILURE OF THE INSTRUMENT; HOWEVER, THERE IS A POTENTIAL FOR INSULATION FAILURE AFTER REPROCESSING, RESULTING IN A PATHWAY FOR ELECTROSURGICAL ENERGY TO LEAK TO TISSUE AND POTENTIALLY CAUSE UNINTENDED INJURIES. THE LOCATION OF THESES MICRO-CRACKS IS CONFINED TO 2 CM OF THE DISTAL END OF THE INSTRUMENT SHAFT. THIS INSTRUMENT WAS INSPECTED AS PART OF THIS RETROSPECTIVE ACTIVITY AND FOUND TO CONTAIN CRACKS ON THE INSTRUMENT MAIN TUBE.

Description of Event or Problem · 1

IT WAS REPORTED DURING A DA VINCI SI SURGICAL PROCEDURE THE MONOPOLAR CURVED SCISSORS INSTRUMENT WAS NOTED TO HAVE FRAYED AND BROKEN CABLES AND WOULD NOT ALLOW THE SURGEON TO MOVE THE WRIST. NO MISSING OR FALLEN PIECES WERE REPORTED. THE PLANNED SURGICAL PROCEDURE WAS COMPLETED AND NO PATIENT HARM, ADVERSE OUTCOME OR INJURY WAS REPORTED.

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
115032 MONOPOLAR CURVED SCISSORS INSTRUMENT ENDOSCOPIC ELECTROSURGICAL INSTRUMENT NAY INTUITIVE SURGICAL,INC. 420179-10 M11121025 374

Patients

Seq Age Sex Outcome Treatment
1 DAVINCI SI SYSTEM, ESU, INSTRUMENTS & ACCESSORIES