FDA Adverse Event Malfunction Summary report: N

PWRD ECH FLEX 60MM

MDR report key: 3010887 · Received March 19, 2013

Report

Report Number
3005075853-2013-01287
Event Type
Malfunction
Date Received
March 19, 2013
Date of Event
February 20, 2013
Report Date
February 20, 2013
Manufacturer
ETHICON ENDO-SURGERY, LLC.
Product Code
GDW
PMA / PMN Number
K110385
Removal / Correction Number
NA
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
MO, US
Reporter Occupation
OTHER

Narratives

Additional Manufacturer Narrative · 1

(B)(4). INCORRECT CARTRIDGE SIZE. ON WHAT TISSUE TYPE WAS THE DEVICE USED? AT WHAT LOCATION ON THE TISSUE? INTERNAL MESENTERIC ARTERY. WAS THE DEVICE FIRED ON TISSUE THAT HAD BEEN RADIATED OR HAS THE PATIENT BEEN TAKING SYSTEMIC STEROIDS? UNKNOWN. ON WHICH FIRING(S) DID THIS EVENT OCCUR (1ST, 2ND, 12TH, ETC)? FIRST. WHAT COLOR CARTRIDGE WAS BEING USED? GRAY. WHAT OTHER COLOR CARTRIDGES WERE USED BEFORE AND AFTER THIS EVENT? NA. WAS BUTTRESSING MATERIAL UTILIZED? NO. WAS THE INSTRUMENT FIRED ACROSS OR NEAR AN EXISTING STAPLE LINE OR CLIP? NO. WERE ANY UNEXPECTED NOISES HEARD? NO. AFTER USE, DID EACH OF THE TRIGGERS AND BUTTONS AUTOMATICALLY RETURN TO THEIR ORIGINAL (PRE-FIRED) POSITIONS, WITHOUT INTERVENTION? NO. WAS THERE ANY DIFFICULTY REMOVING THE DEVICE FROM THE TISSUE? YES. THE ANALYSIS FOUND THAT ONE DEVICE WAS RETURNED IN GOOD VISUAL CONDITION AND WITH THE MANUAL OVERRIDE DOOR OUT OF POSITION; THE OVERRIDE LEVER WAS UP WHICH DENOTES THAT THE KNIFE WAS MANUALLY RETURNED TO HOME POSITION. AN ECR45M CARTRIDGE RELOAD WAS PRESENT. THE CARTRIDGE WAS RECEIVED UNFIRED. IT SHOULD BE NOTED THAT A 60MM DEVICE IS DESIGNED TO WORK ONLY WITH 60MM CARTRIDGES, FOR FURTHER LOADING INSTRUCTIONS PLEASE REFER TO THE ECHELON FLEX 60 POWERED IFU. PLEASE NOTE THAT IF THE REVERSE SWITCH DOES NOT RETURN THE KNIFE TO HOME POSITION THE JAWS WILL NOT OPEN. ENSURE THAT THE BATTERY PACK IS SECURELY INSTALLED AND THE INSTRUMENT HAS POWER AND THEN, TRY THE KNIFE REVERSE SWITCH AGAIN. IF THE KNIFE DOES NOT RETURN, USE THE MANUAL OVERRIDE. AFTER THE MANUAL OVERRIDE SYSTEM IS USED THE INSTRUMENT IS DISABLED AND CANNOT BE USED FOR ANY SUBSEQUENCE FIRINGS. IN ADDITION, IT SHOULD BE NOTED THAT IF THE INSTRUMENT IS PARTIALLY FIRED, SLIDE THE KNIFE REVERSE SWITCH FORWARD TO RETURN THE KNIFE TO HOME POSITION. TO OPEN THE JAWS, SQUEEZE THE CLOSING TRIGGER, AND THEN SIMULTANEOUSLY PRESS THE ANVIL RELEASE SWITCH ON EITHER SIDE OF THE INSTRUMENT. WHILE PRESSURE IS STILL ON THE ANVIL RELEASE SWITCH, SLOWLY RELEASE THE CLOSING TRIGGER. THE DEVICE WAS DISASSEMBLED TO RESET THE BAILOUT SYSTEM AND THEN, THE INSTRUMENT WAS TESTED FOR FUNCTIONALITY IN THE STRAIGHT POSITION WITH A TEST CARTRIDGE RELOAD AND ACHIEVED ITS COMPLETE FIRING SEQUENCE WITHOUT ANY DIFFICULTIES. THE STAPLE LINE AND CUT LINE WERE COMPLETE AND THE STAPLES WERE NOTED TO HAVE THE PROPER B-FORM SHAPE. EVENT COULD NOT BE CONFIRMED AS THE DEVICE PERFORMED WITHOUT ANY DIFFICULTIES NOTED DURING THE FUNCTIONAL TESTING. THE BATCH RECORD WAS REVIEWED AND NO ANOMALIES WERE NOTED DURING THE MANUFACTURING PROCESS.

Description of Event or Problem · 1

IT WAS REPORTED THAT DURING AN UNKNOWN PROCEDURE, THE DEVICE LOCKED OUT SHE TRIED THE REVERSE BUTTON AND IT WOULD NOT PUSH FORWARD. THE SURGEON REMOVED THE BATTERY AND PUT BACK IN; THE REVERSE WAS ATTEMPTED AGAIN AND WOULD NOT MOVE. THE SURGEON TRIED THE MANUAL OVER RIDE AND WAS NOT ABLE TO PUMP AND THE DEVICE WOULD NOT REMOVE FROM TISSUE. THEN THE SURGEON SAYS SHE HIT THE REVERSE BUTTON AGAIN AND THE DEVICE FINALLY OPENED. THERE WERE NO PATIENT CONSEQUENCES. ANOTHER DEVICE WAS USED TO COMPLETE THE PROCEDURE. LATER IT WAS NOTICE, WHILE THE DEVICE WAS ON THE BACK TABLE THAT A 45 CARTRIDGE WAS IN THE 60 DEVICE.

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
114794 PWRD ECH FLEX 60MM STAPLE, IMPLANTABLE GDW ETHICON ENDO-SURGERY, LLC. NA UNK

Patients

Seq Age Sex Outcome Treatment
1 ECR45M