STERRAD 100NX STERILIZER
Report
- Report Number
- 2084725-2013-00078
- Event Type
- Malfunction
- Date Received
- February 20, 2013
- Date of Event
- January 24, 2013
- Report Date
- January 24, 2013
- Manufacturer
- ADVANCED STERILIZATION PRODUCTS
- Product Code
- MLR
- PMA / PMN Number
- K071385
- Removal / Correction Number
- Z-1026-1027-2013
- Product Problem
- Yes
- Report Source
- Manufacturer report
- Reporter Location
- TX, US
- Reporter Occupation
- OTHER
Narratives
A FIELD SERVICE ENGINEER WAS DISPATCHED TO CUSTOMER SITE. ODOR/SMELL WAS CONFIRMED. A PREVENTATIVE MAINTENANCE (PM2) WAS PERFORMED AND THE VACUUM PUMP, VACUUM CONTROL VALVE, OIL MIST FILTER AND 24VDC SOLENOID VALVE WERE REPLACED. UNIT MEETS SPECIFICATIONS AND WAS RETURNED TO SERVICE ON (B)(6) 2013. (B)(4): COUGHING
SEX IS UNKNOWN. MANUFACTURER DATE: 11/21/2011. ASP INVESTIGATION SUMMARY: THE INVESTIGATION INCLUDED A REVIEW OF THE DEVICE HISTORY RECORD, SERVICE HISTORY, TRENDING OF THE PRODUCT MALFUNCTION CODE, FAILURE MODE AND EFFECTS ANALYSIS, HEALTH HAZARD EVALUATION, SYSTEM HAZARD AND USER MISUSE ANALYSIS, AND CAPA. ¿ THE DHR (DEVICE HISTORY RECORD) WAS REVIEWED AND NO ISSUES RELATING THE FAILURE MODE WERE NOTED. THE INVOLVED UNIT MET MANUFACTURER SPECIFICATIONS AT THE TIME OF RELEASE. ¿ THE SERVICE HISTORY FOR THIS UNIT FOR THE PAST 6 MONTHS (07/28/2012 TO 01/24/2013) DID NOT REVEAL A SIGNIFICANT TREND FOR THIS SAME ISSUE. ¿ THE TREND OF THE PRODUCT MALFUNCTION CODE ODOR/SMELLS WAS COMPLETED FROM JANUARY 2013 THROUGH DECEMBER 2013 AND REVEALED A SIGNIFICANT TREND WHICH WAS ADDRESSED THROUGH CAPA. ¿ THE TRENDING FOR PROBLEM CODE HUMAN REACTION (JANUARY 2013 THROUGH DECEMBER 2013) REVEALED THE HIGHEST RISK IS CONSIDERED BROADLY ACCEPTABLE. ¿ THE FMEA (FAILURE MODE AND EFFECTS ANALYSIS) REVEALED THE RISK PRIORITY NUMBER SCORES ARE BELOW 100 AND ARE CONSIDERED ACCEPTABLE. ¿ THE HHE (HEALTH HAZARD EVALUATION) WAS REVIEWED FOR THE RISK OF ODOR AND SMELL EXPOSURE. THE SEVERITY AND OCCURRENCE FOR THE GENERAL POPULATION WERE LIMITED (TRANSIENT, MINOR IMPAIRMENT, NO MEDICAL TREATMENT REQUIRED) AND THE PRODUCT PROBLEM HAS BEEN KNOWN TO RESULT IN THE IDENTIFIED HARM, BUT ONLY OCCASIONALLY AND/OR UNDER UNUSUAL CIRCUMSTANCES. ¿ THE SHUMA (SYSTEM HAZARD AND USER MISUSE ANALYSIS) SHOWS THAT THE RISK IS AS LOW AS REASONABLY PRACTICAL FOR EXPOSURE TO ODOR OR ODORANTS. ¿ THE CAPA (CORRECTIVE AND PREVENTATIVE ACTION) IDENTIFIED THE ROOT CAUSE FOR THE ODOR/SMELLS ISSUE AS: (1) PREMATURE FAILURE OF THE USED AND SATURATED STERRAD® 100NX OIL MIST FILTER CAUSED OIL VAPOR EMISSIONS THAT EXACERBATED THE ODOR/SMELL COMPLAINTS REPORTED FOR THE STERRAD® 100NX SYSTEM. (2) THE USE OF A LESS OXIDATIVELY STABLE VACUUM PUMP OIL CAUSED THE ODOR/SMELLS FOR THE STERRAD® 100NX SYSTEM. THE ASP FIELD SERVICE ENGINEER WENT ONSITE AND IT WAS DETERMINED THE ODOR WAS COMING FROM THE FACILITY'S STERRAD® 200 STERILIZER, NOT THE STERRAD® 100NX. NO PARTS WERE REPLACED. ASP WILL CONTINUE TO TRACK AND TREND THIS ISSUE.
A CUSTOMER REPORTED AN EVENT OF AN ODOR EMITTING FROM THE STERRAD 100NX STERILIZER. THREE TO FOUR HEALTHCARE WORKERS (HCWS) ALL EXPERIENCED COUGHING AND HEADACHES AT THE SAME TIME. THE UNIT WAS TAKEN OUT OF PRODUCTION AND THE HCWS WERE ADVISED TO VACATE THE AREA. ONCE THE UNIT WAS TURNED OFF THE HCWS' SYMPTOMS DISAPPEARED. THE HCWS DID NOT RECEIVE ANY MEDICAL ATTENTION/TREATMENT AND ALL ARE DOING WELL. NO OTHER CHEMICALS ARE USED IN THE ROOM. THE ROOM HAS VENTILATION WITH 10 AIR EXCHANGES PER HOUR. AN ASP FIELD SERVICE ENGINEER WAS DISPATCHED TO ASSESS THE UNIT ONSITE. THIS EVENT IS BEING REPORTED AS A MALFUNCTION REPORT SUBSEQUENT TO A SERIOUS INJURY EVENT DATED (B)(6) 2012.
Devices
| Seq | Brand | Generic | Product Code | Manufacturer | Model | Lot | UDI-DI |
|---|---|---|---|---|---|---|---|
| 73584 | STERRAD 100NX STERILIZER | STERRAD EQUIPMENT (MLR) | MLR | ADVANCED STERILIZATION PRODUCTS | NA |
Patients
| Seq | Age | Sex | Outcome | Treatment |
|---|---|---|---|---|
| 1 |