FDA Adverse Event Malfunction Summary report: N

PELORIS RAPID TISSUE PROCESSOR

MDR report key: 2934114 · Received January 4, 2013

Report

Report Number
8020030-2013-00001
Event Type
Malfunction
Date Received
January 4, 2013
Date of Event
December 1, 2012
Report Date
December 5, 2012
Manufacturer
LEICA BIOSYSTEMS MELBOURNE
Product Code
IEO
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
KS, US
Reporter Occupation
OTHER HEALTH CARE PROFESSIONAL

Narratives

Additional Manufacturer Narrative · 1

A USER REMOVED BOTTLE 3 (ETHANOL) FROM THE INSTRUMENT FOR 17 SECONDS AT 13:33PM ON (B)(4) 2012, WHICH IS NOT SUFFICIENT TIME TO COMPLETE MANUAL REPLACEMENT OF THIS REAGENT, IN RESPONSE TO INFO DISPLAYED IN ASSOCIATION WITH AN ERROR CODE INDICATING THAT A PROTOCOL COULD NOT BE RUN BECAUSE THE PROPERTIES OF ETHANOL IN THE REAGENT STATIONS 3-10 INCLUSIVE DID NOT MEET THE REQUIREMENTS FOR USE IN THE FINAL DEHYDRATION STEP. THE REAGENT STATION PROPERTIES WERE RESET AT 13:34PM ON (B)(4) 2012, WHICH SET THE CONCENTRATION TO THE DEFAULT VALUE CONFIGURED IN THE REAGENT TYPES DEFINITIONS, UNLESS AN ALTERNATIVE VALUE IS ENTERED INTO THE INSTRUMENT SOFTWARE BY THE USER; AND RESET THE NUMBER OF CASSETTES PROCESSED AND THE NUMBER OF CYCLES AND DAYS TO ZERO. THE USER AFFIRMED IN THE INSTRUMENT SOFTWARE THAT THE ETHANOL CONCENTRATION WAS TO BE SET TO 100% IN THIS INSTANCE. THE PROPERTIES OF THE REAGENT IN BOTTLE 3 PRIOR TO THIS USER ACTION WERE: ETHANOL CONC. =52.7%, CYCLES=171, CASSETTES PROCESSED=7205 AND DAYS=94. BOTTLE 3 WAS THEN USED IN THE FINAL DEHYDRATION STEP OF THE "OVERNIGHT ROUTINE" PROTOCOL STARTED IN RETORT B AT 13:35PM ON (B)(4) 2012. THE MINIMUM FINAL REAGENT CONCENTRATION REQUIRED FOR ETHANOL IS 98%. THE CONSEQUENCES OF USING ETHANOL AT A CONCENTRATION LESS THAN THE MINIMUM REQUIRED FOR THE FINAL DEHYDRATION STEP IN A PROTOCOL IS RE-INTRODUCTION OF WATER INTO THE TISSUE WHICH CANNOT BE DISPLACED IN SUBSEQUENT STEPS; AND CONTAMINATION OF REAGENTS USED IN THE SUBSEQUENT PROCESSING STEPS, ULTIMATELY RESULTING IN SUB-OPTIMAL TISSUE PROCESSING. CONTINUED USE OF THE INSTRUMENT W/O REPLACING ALL REAGENTS BETWEEN (B)(4) 2012, WOULD HAVE RESULTED IN CONTAMINATION OF REAGENTS AND WAXES USED FOR THESE PROTOCOLS AND ADVERSELY IMPACTED THE QUALITY OF TISSUE PROCESSING.

Description of Event or Problem · 1

LEICA MICROSYSTEMS REC'D A COMPLAINT REGARDING THE UNEXPECTED PRESENCE OF WAX IN A REAGENT BOTTLE. WHEN NOTIFYING LEICA MICROSYSTEMS OF THIS COMPLAINT, THE COMPLAINANT INDICATED THAT THE QUALITY OF TISSUE PROCESSING HAD NOT BEEN ADVERSELY AFFECTED. HOWEVER, THE COMPLAINANT SUBSEQUENTLY ADVISED THE LEICA FIELD SERVICE ENGINEER (FSE) WHO ATTENDED THE LABORATORY ON (B)(6) 2012 OF SUB-OPTIMAL TISSUE PROCESSING. THE TISSUE WAS DESCRIBED BY THE COMPLAINANT AS "SOGGY". ON (B)(6) 2012, LEICA MICROSYSTEMS REC'D INFO THAT A PATHOLOGIST REPORT WAS ISSUED FOR ALL TISSUE SAMPLES EXHIBITING SUB-OPTIMAL PROCESSING. THE FOLLOWING COMMENT WAS ADDED TO THE REPORT OF FOUR (4) CASES: "LIMITED HISTOLOGY EVAL. MECHANICAL ERROR IN TISSUE PROCESSING."

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
5701 PELORIS RAPID TISSUE PROCESSOR TISSUE PROCESSOR IEO LEICA BIOSYSTEMS MELBOURNE PELORIS

Patients

Seq Age Sex Outcome Treatment
1