DRIVE SHAFT-MINIMUM 520MM LENGTH-FOR USE WITH RIA
Report
- Report Number
- 1719045-2012-01059
- Event Type
- Malfunction
- Date Received
- October 11, 2012
- Date of Event
- September 14, 2012
- Report Date
- September 14, 2012
- Manufacturer
- SYNTHES MONUMENT
- Product Code
- HTO
- PMA / PMN Number
- K013527
- Product Problem
- Yes
- Report Source
- Manufacturer report
- Reporter Location
- IA, US
- Reporter Occupation
- OTHER HEALTH CARE PROFESSIONAL
Narratives
DEVICE IS AN INSTRUMENT AND IS NOT IMPLANTED/EXPLANTED. SUBJECT DEVICE HAS BEEN RECEIVED AND IS CURRENTLY IN THE EVALUATION PROCESS. INVESTIGATION IS ON GOING; NO CONCLUSION COULD BE DRAWN. A REVIEW OF THE DEVICE HISTORY RECORDS HAS BEEN REQUESTED.
VISUAL INSPECTIONS NOTED A PORTION OF THE TIP WHICH COUPLES WITH THE REAMER HEAD HAS SHEARED OFF. THE TIP WAS NOT RETURNED FOR EVALUATION. HELIX HAS BEEN SIGNIFICANTLY WORN DOWN. THE HELIX LOCATED ABOVE THE HEX IS WORN DOWN WHICH CAUSED THE DRIVE SHAFT TO FAIL. THIS PORTION OF THE DEVICE WAS UPDATED. THE RIA DRIVE SHAFT HELIX COMPONENT CHANGED FROM STAINLESS STEEL 304 TO 316L WITH KOLSTERIZATION. THIS CHANGE IMPROVED THE RESISTANCE TO WEAR OF THE DRIVE SHAFT HELIX COMPONENT. DESIGN VERIFICATION TESTING WAS PERFORMED WHICH SHOWED THAT DRIVE SHAFT HELIX SAMPLES INCORPORATING THE DESIGN CHANGE PROPOSED SHOWED IMPROVEMENT IN WEAR RESISTANCE WHEN COMPARED TO THE PREVIOUS DESIGN AFTER EXPOSURE TO BENCH TESTING WHICH SIMULATE PRODUCT USE. THE DESIGN RISK ASSESSMENT WAS REVIEWED AND FOUND TO BE ADEQUATE FOR THE INTENDED USE.
A NON SYNTHES NAIL WAS REMOVED DUE TO INFECTION AND NON-UNION AND REPLACED WITH A TEMPORARY NON-SYNTHES ANTIBIOTIC NAIL BY THE SURGEON. ON (B)(6) 2012 THE SURGEON REMOVED THE TEMPORARY ANTIBIOTIC NAIL AND AT THAT TIME THE INFECTION WAS REPORTEDLY CLEARED. THE SURGEON THEN USED A RIA SYSTEM TO HARVEST AUTO-GRAFT. THE DRIVE SHAFT AND HEAD BROKE IN THE FEMORAL CANAL. ALL PARTS WERE IMMEDIATELY RETRIEVED. A NEW REAMER SHAFT AND HEAD WERE USED AND AN AUTO GRAFT WAS COLLECTED TO FILL THE VOID THE ANTIBIOTIC NAIL HAD LEFT. THE SURGEON IMPLANTED TFN AND LAG SCREW WITH NO FURTHER PROBLEMS. PATIENT REPORTEDLY RECOVERING WELL. THIS IS 1 OF 2 REPORTS FOR THE SAME EVENT.
Devices
| Seq | Brand | Generic | Product Code | Manufacturer | Model | Lot | UDI-DI |
|---|---|---|---|---|---|---|---|
| 1 | DRIVE SHAFT-MINIMUM 520MM LENGTH-FOR USE WITH RIA | DRIVE SHAFT | HTO | SYNTHES MONUMENT | 6718729 |
Patients
| Seq | Age | Sex | Outcome | Treatment |
|---|---|---|---|---|
| 1 | 73 YR | REAMER HEAD |