FDA Adverse Event Malfunction Summary report: N

IW950 COSYCOT INFANT WARMER

MDR report key: 2595040 · Received May 31, 2012

Report

Report Number
9611451-2012-00358
Event Type
Malfunction
Date Received
May 31, 2012
Report Date
May 2, 2012
Manufacturer
FISHER & PAYKEL HEALTHCARE LTD
Product Code
FMT
PMA / PMN Number
K971695
Product Problem
Yes
Report Source
Manufacturer report
Reporter Location
FR
Reporter Occupation
OTHER

Narratives

Additional Manufacturer Narrative · 1

(B)(4). WE ARE CURRENTLY IN THE PROCESS OF OBTAINING MORE INFORMATION ON THE COMPLAINT DEVICE. WE WILL PROVIDE A FOLLOW-UP REPORT UPON COMPLETION OF OUR INVESTIGATION.

Additional Manufacturer Narrative · 1

(B)(4). METHOD: THE COMPLAINT DEVICE WAS NOT RETURNED TO FISHER & PAYKEL HEALTHCARE (B)(4). THEREFORE, OUR EVALUATION IS BASED ON OUR KNOWLEDGE OF THE PRODUCT AND THE INFORMATION PROVIDED BY THE HOSPITAL. RESULTS: THE HOSPITAL REPORTED THAT THE WARMER HEAD OF AN INFANT WARMER UNIT WAS CRACKED AND SOME PARTS ON THE LOWER CASE WERE "BROWN". THE PHOTOGRAPHS PROVIDED BY THE CUSTOMER REVEALED THAT CRACK AND CHIP DAMAGE WERE EVIDENT ON THE LOWER CASE NEAR THE LAMP AND HEAD CLIP AREA. CRACKED LINES WERE OBSERVED ON THE MIDDLE SECTION OF THE WARMER HEAD. DELAMINATION OF THE OUTER PLASTIC SHELL AND SURFACE CRAZING WERE ALSO EVIDENT ON SOME DAMAGED AREAS. THE HOSPITAL REPORTED THAT THEY USED SURFANIOS AS THE CLEANING AGENT FOR THE INFANT WARMER UNITS. A LOT CHECK REVEALED NO OTHER COMPLAINT OF THIS TYPE FOR LOT NUMBER 040211. CONCLUSION: THE CRAZING AND CRACKING OF THE COMPLAINT WARMER HEADS ARE RELATED TO A KNOWN PROBLEM OF INCOMPATIBLE CLEANING SOLUTIONS REACTING WITH THE POLYCARBONATE PLASTIC AND ACRYLIC COMPONENTS OF THE INFANT WARMER. THE CLEANING AGENT USED BY THE HOSPITAL (SURFANIOS) CONTAINS DIDECYLDIMETHYLAMMONIUM CHLORIDE, WHICH IS NOT RECOMMENDED BY FPH. WHEN THE HEATER HEAD BEGINS TO WARM UP DURING USE, A CHEMICAL REACTION WITH THE INCOMPATIBLE CLEANING SOLUTION RESULTS IN GRADUAL CRACKING AND CRAZING OF THE HEATER HEAD. CRAZING OR CRACKING USUALLY OCCURS AT THE AREAS WHERE INTERNAL STRESS HAS DEVELOPED DURING THE MOULDING OF THE HEAD CASE AND AGGRAVATION. THE INFANT WARMER SERVICE MANUAL FEATURES A DIAGRAM OF THE INFANT WARMER WHICH HIGHLIGHTS POLYCARBONATE AND ACRYLIC COMPONENTS AND STATES THE FOLLOWING: "CAUTION DO NOT CLEAN THE HIGHLIGHTED PLASTIC SURFACES WITH PROPRIETARY CLEANING PRODUCTS CONTAINING EITHER HYDROXIDES, HYPOCHLORITES, PEROXIDES, GLUTARALDEHYDE OR CLEANING PRODUCTS WITH A GREATER THAN 30% ALCOHOL BASE." "CAUTION THE CHEMICALS USED IN THESE PROPRIETARY CLEANING PRODUCTS MAY LEAD TO DISCOLOURATION, CRAZING AND EVENTUAL CRACKING OF THE HIGHLIGHTED PLASTIC SURFACES". AS PART OF CONTINUOUS IMPROVEMENT, WE HAVE SINCE REVISED OUR CLEANING INSTRUCTIONS TO RECOMMEND SPECIFIC PROPRIETARY CLEANING WIPES. FPH REGIONAL OFFICE IN (B)(4) HAS SENT THE INSTRUCTIONS FOR USE TO THE HOSPITAL, WHICH CONTAINS INSTRUCTIONS ON HOW TO CLEAN THE PRODUCT AND A LIST OF RECOMMENDED CLEANING AGENTS.

Additional Manufacturer Narrative · 1

(B)(4). METHOD: THE COMPLAINT DEVICE WAS NOT RETURNED TO FISHER & PAYKEL HEALTHCARE (B)(4). THEREFORE OUR EVALUATION IS BASED ON OUR KNOWLEDGE OF THE PRODUCT AND THE INFORMATION PROVIDED BY THE HOSPITAL. RESULTS: THE HOSPITAL REPORTED THAT THE WARMER HEAD OF 7 INFANT WARMER UNITS WERE CRACKED AND SOME PARTS ON THE LOWER CASE WERE "BROWN". THE PHOTOGRAPHS PROVIDED BY THE CUSTOMER REVEALED THAT CRACK AND CHIP DAMAGE WERE EVIDENT ON THE LOWER CASE NEAR THE LAMP AND HEAD CLIP AREA. CRACKED LINES WERE OBSERVED ON THE MIDDLE SECTION OF THE WARMER HEAD. DELAMINATION OF THE OUTER PLASTIC SHELL AND SURFACE CRAZING WERE ALSO EVIDENT ON SOME DAMAGED AREAS. THE HOSPITAL REPORTED THAT THEY USED SURFANIOS AS THE CLEANING AGENT FOR THE INFANT WARMER UNITS. A LOT CHECK REVEALED NO OTHER COMPLAINT OF THIS TYPE FOR LOT NUMBER 040211. CONCLUSION: THE CRAZING AND CRACKING OF THE COMPLAINT WARMER HEADS ARE RELATED TO A KNOWN PROBLEM OF INCOMPATIBLE CLEANING SOLUTIONS REACTING WITH THE POLYCARBONATE PLASTIC AND ACRYLIC COMPONENTS OF THE INFANT WARMER. THE CLEANING AGENT USED BY THE HOSPITAL (SURFANIOS) CONTAINS DIDECYLDIMETHYLAMMONIUM CHLORIDE, WHICH IS NOT RECOMMENDED BY FPH. WHEN THE HEATER HEAD BEGINS TO WARM UP DURING USE, A CHEMICAL REACTION WITH THE INCOMPATIBLE CLEANING SOLUTION RESULTS IN GRADUAL CRACKING AND CRAZING OF THE HEATER HEAD. CRAZING OR CRACKING USUALLY OCCURS AT THE AREAS WHERE INTERNAL STRESS HAS DEVELOPED DURING THE MOULDING OF THE HEAD CASE AND AGGRAVATION. THE INFANT WARMER SERVICE MANUAL FEATURES A DIAGRAM OF THE INFANT WARMER WHICH HIGHLIGHTS POLYCARBONATE AND ACRYLIC COMPONENTS AND STATES THE FOLLOWING: "CAUTION DO NOT CLEAN THE HIGHLIGHTED PLASTIC SURFACES WITH PROPRIETARY CLEANING PRODUCTS CONTAINING EITHER HYDROXIDES, HYPOCHLORITES, PEROXIDES, GLUTARALDEHYDE OR CLEANING PRODUCTS WITH A GREATER THAN 30% ALCOHOL BASE." "CAUTION THE CHEMICALS USED IN THESE PROPRIETARY CLEANING PRODUCTS MAY LEAD TO DISCOLOURATION, CRAZING AND EVENTUAL CRACKING OF THE HIGHLIGHTED PLASTIC SURFACES". AS PART OF CONTINUOUS IMPROVEMENT, WE HAVE SINCE REVISED OUR CLEANING INSTRUCTIONS TO RECOMMEND SPECIFIC PROPRIETARY CLEANING WIPES. FPH REGIONAL OFFICE IN (B)(4) HAS SENT THE INSTRUCTIONS FOR USE TO THE HOSPITAL, WHICH CONTAINS INSTRUCTIONS ON HOW TO CLEAN THE PRODUCT AND A LIST OF RECOMMENDED CLEANING AGENTS.

Description of Event or Problem · 1

A HOSPITAL IN (B)(6) REPORTED VIA A FPH FIELD REPRESENTATIVE THAT AN IW950 INFANT WARMER COSYCOT HAD A CRACKED HEAD CASE, AND PARTS ON THE LOWER CASE WERE "BROWN". NO PATIENT CONSEQUENCE WAS REPORTED.

Description of Event or Problem · 1

A HOSPITAL IN (B)(6) REPORTED VIA A FPH FIELD REPRESENTATIVE THAT AN IW950 INFANT WARMER COSYCOT HAD A CRACKED HEAD CASE, AND PARTS ON THE LOWER CASE WERE "BROWN". NO PATIENT CONSEQUENCE WAS REPORTED.

Description of Event or Problem · 1

A HOSPITAL IN (B)(6) REPORTED VIA A FPH FIELD REPRESENTATIVE THAT AN IW950 INFANT WARMER COSYCOT HAD A CRACKED HEAD CASE, AND PARTS ON THE LOWER CASE WERE "BROWN". NO PATIENT CONSEQUENCE WAS REPORTED.

Devices

Seq Brand Generic Product Code Manufacturer Model Lot UDI-DI
1 IW950 COSYCOT INFANT WARMER FMT FMT FISHER & PAYKEL HEALTHCARE LTD IW950

Patients

Seq Age Sex Outcome Treatment
1